PG Drives Technology S200A - Tiller Interface Connector Details; Charger;Programming Connector Details; Crimping Best Practices

S-DRIVE - INSTALLATION PG DRIVES TECHNOLOGY
SK76745/10
30
Molex ‘Mini-Fit-Jr.’ 2 socket receptacle: 39-01-2020
Molex ‘Mini-Fit-Jr.’ Crimp terminal: 39-00-0039
Refer to section 3.3 for crimping and extraction tool information
3.2.3 Tiller Interface Connector
The tiller interface connector fitted to the S-Drive is a Molex ‘Mini-Fit Jr’ part.
The mating connector part number is as follows:
Molex ‘Mini-Fit-Jr.’ 14 socket receptacle: 39-01-2140
Molex ‘Mini-Fit-Jr.’ Crimp terminal: 39-00-0039
Refer to section 3.3 for crimping and extraction tool information
3.2.4 Charger/Programming Connector
The charger connector fitted to the S-Drive is a Molex ‘Mini-Fit Jr’ part.
The mating connector part number is as follows:
Molex ‘Mini-Fit-Jr.’ 4 socket receptacle: 39-01-2040
Molex ‘Mini-Fit-Jr.’ Crimp terminal: 39-00-0078
Refer to section 3.3 for crimping and extraction tool information
3.3 Crimping
Good quality crimping is essential in ensuring the long term reliability of the scooter’s electrical system. Poor quality crimps may
initially appear to be satisfactory but, over time, they may cause problems. It is recommended that crimp quality is maintained
by implementing the procedures detailed in IEC-60352-2 1990.
Defective or poor quality crimps may affect the warranty of the controller. PGDT accepts no
liability for losses of any kind arising from failure to comply with this condition.
Hand tools for the crimping and extraction are available from Molex and Tyco Electronics. The references are as follows.
3.3.1 Brake, Tiller Interface & Charger/Programming Connectors
www.molex.com
Crimp tool for 0.5 –1.0mm
2
wire: 0638190900
Extraction tool for 0.5 –1.0mm
2
wire: 0011030044
3.3.2 Motor and Battery Connectors
www.te.com
Crimp tool for 2.5 – 4.0mm² wire: AMP 169400 (Handle) + 169404 (Die Set)
Crimp tool for 4.0 – 6.0mm² wire: AMP 169400 (Handle) + 169404 (Die Set)
Crimp tool for 6.0 –10.0mm2 wire: AMP-734533-1
Extraction tool for 6.0 –10.0mm2 wire: 1-1579007-7
Crimp tool for 16mm² wire: AMP 708777-4
Only use the exact tool as specified.