Polaris 850 MATRYX SWITCHBACK ASSAULT 146 2021 User Manual

9850064 R03 - 2021 650 / 850 Matryx Trail Performance / Crossover Snowmobile Service Manual
© Copyright Polaris Inc.
1.17
PVT SYSTEM
ITEM
TORQUE
Drive Clutch Bolt
80 ft-lbs (109 N·m)
Re-torque after running
engine
Drive Clutch Cover
Fasteners
100 in-lbs (11 N·m)
Use cross pattern
Drive Clutch Spider
280-300 ft-lbs (380-406
N·m)
Drive Clutch Spider Jam
Nut
290-330 ft-lbs (394-447
N·m)
Clutch Weight Pin 25 in-lbs (3 N·m)
Starter Ring Gear
Fasteners
165 in-lbs (19 N·m)
Driven Clutch Bolt
18 ft-lbs (25 N·m)
Driven Clutch Helix
Fasteners
110 in-lbs (12 N·m)
Team Deflection Jam Nut
145 in-lbs (16 N·m)
DO NOT OVER-TORQUE
STEERING & FRONT SUSPENSION
ITEM
TORQUE
Handlebar Riser / Clamp
Fasteners
11 ft-lbs (15 N·m)
Upper Steering Post
Mount Fasteners
20 ft-lbs (27 N·m)
Hand Guard Arm
Fasteners
Tighten Until Fully
Seated
Hand Guard Clamp
Fasteners
18 in-lbs (2 N·m)
Lower Steering Post
Bushing Mount Fasteners
20 ft-lbs (27 N·m)
Rack Link to Pitman / Idler
Arm Fasteners
20 ft-lbs (27 N·m)
Fixed Drag Link to Pitman
Arm Fastener
20 ft-lbs (27 N·m)
Fixed Drag Link to
Steering Post Nut
44 ft-lbs (60 N·m)
Pitman / Idler Arm to
Bracket Fasteners
30 ft-lbs (41 N·m)
Tie Rod End Nut
37 ft-lbs (50 N·m)
Tie Rod Jam Nut
11 ft-lbs (15 N·m)
STEERING & FRONT SUSPENSION
ITEM
TORQUE
Control Arm Pivot Stud
Flange Nuts
30 ft-lbs (41 N·m)
Front Lower Control Arm
Pivot Screw / Nut
40 ft-lbs (54 N·m)
Control Arm to Spindle
Fastener
40 ft-lbs (54 N·m)
Ski to Spindle Fastener 37 ft-lbs (50 N·m)
Front Ski Toe Fastener
8 ft-lbs (11 N·m)
Rear Ski Toe Fastener
6 ft-lbs (8 N·m)
Carbide Fasteners
8 ft-lbs (11 N·m)
Sway Bar Link Fasteners 20 ft-lbs (27 N·m)
Sway Bar Bushing
Fasteners
7 ft-lbs (10 N·m)
IFS Shock Mounting
Fastener
37 ft-lbs (50 N·m)
Left Handlebar Control
Block Fasteners
20 in-lbs (2.3 N·m)
Auxiliary Engine Stop
Switch Holder Fastener
20 in-lbs (2.3 N·m)
Throttle Lever Block
Cover Screws
6 in-lbs (0.7 N·m)
Throttle Lever Block Set
Screw
27 in-lbs (3.1 N·m)
PRO-CC REAR SUSPENSION
ITEM
TORQUE
Rail Tip Fastener 4 ft-lbs (6 N·m)
Hi-Fax Fastener
4 ft-lbs (6 N·m)
Jounce Bumper Fastener
Torque until screw
protrudes 5mm out of
nut
Wheel Mount Block
Fastener
9 ft-lbs (12 N·m)
Front Torque Arm Bumper
Fasteners
4 ft-lbs (6 N·m)
Rail Plate Reinforcement
Fasteners
17 ft-lbs (23 N·m)
Pivot Arm Bumper
Fastener
33 ft-lbs (45 N·m)
Rear Bumper Fastener 4 ft-lbs (6 N·m)
GENERAL INFORMATION
1

Polaris 850 MATRYX SWITCHBACK ASSAULT 146 2021 Specifications

General

Brand	Polaris
Model	850 MATRYX SWITCHBACK ASSAULT 146 2021
Category	Snowmobiles
Language	English