Polaris ACE 900 2017 User Manual

1.14
9929422 R02 - 2017-2019 ACE 900 Service Manual
© Copyright Polaris Industries Inc.
FINAL DRIVE
ITEM
TORQUE
Aluminum Wheel
Fasteners
30 ft-lbs + 90° (41 Nm)
Front Hub Retaining
Fasteners
110 ft-lbs (149Nm)
Rear Hub Retaining
Fasteners
110 ft-lbs (149Nm)
Front Gearcase Fill /
Drain Plug
10 ft-lbs (14 Nm)
Front Gearcase Mount
Fasteners
30 ft-lbs (40 Nm)
Gearcase Cover Plate
Screws
11 ft-lbs (15 Nm)
STEERING / SUSPENSION
ITEM
TORQUE
Steering
Steering Wheel Fastener
(Non EPS / EPS)
65 ft-lbs (88 Nm)
Steering Pivot Tube
Fasteners (Non EPS /
EPS)
18 ft-lbs (24 Nm)
Steering Tilt Shock
Fastener (Non EPS /
EPS)
7 ft-lbs (10 Nm)
Steering Shaft to Gear
Box Fastener (Non EPS /
EPS)
36 ft-lbs (49 Nm)
Steering Gear Box
Fasteners (Non EPS /
EPS)
16 ft-lbs (22 Nm)
Steering Shaft to EPS
Fasteners (EPS)
15 ft-lbs (20 Nm)
EPS Unit Base Plate
Screws (EPS)
30 ft-lbs (40 Nm)
EPS Base Plate to Frame
Fasteners (EPS)
19 ft-lbs (26 Nm)
EPS Left Side Bracket to
Frame Fasteners (EPS)
19 ft-lbs (26 Nm)
Front Suspension
Upper A-arm Fastener 73 ft-lbs (99 Nm)
Lower A-arm Fasteners
42 ft-lbs (57 Nm)
STEERING / SUSPENSION
ITEM
TORQUE
Upper Ball Joint Pinch
Fastener
42 ft-lbs (57 Nm)
Lower Ball Joint Castle
Nut
45 ft-lbs (61 Nm)
Front Shock Mounting
Fasteners
42 ft-lbs (57 Nm)
CV Shield Fasteners
Torque Till Seated
Tie Rod Jam Nut
14 ft-lbs (19 Nm)
Tie Rod Fastener
42 ft-lbs (57 Nm)
Front Stabilizer Bar
Fasteners
42 ft-lbs (57 Nm)
Front Stabilizer Support
Fasteners
16 ft-lbs (22 Nm)
Rear Suspension
Upper Control Arm
Fasteners
42 ft-lbs (57 Nm)
Lower Control Arm
Fasteners
42 ft-lbs (57 Nm)
Bearing Carrier Fasteners 42 ft-lbs (57 Nm)
Rear Shock Mounting
Fasteners
42 ft-lbs (57 Nm)
Rear Stabilizer to Linkage
Fastener
42 ft-lbs (57 Nm)
Rear Stabilizer Grease
Zerks Mount Fasteners
31 ft-lbs (42 Nm)
BRAKE SYSTEM
ITEM
TORQUE
Front Caliper Mounting
Fasteners
30 ft-lbs (54 Nm)
Rear Caliper Mounting
Fasteners
40 ft-lbs (54 Nm)
Brake Line Banjo
Fasteners
180 in-lbs (20 Nm)
Tee Fitting Mounting Bolts
35 in-lbs (4 Nm)
Front Brake Disc
Fasteners
18 ft-lbs (24 Nm)
Rear Brake Disc
Fasteners
28 ft-lbs (38 Nm)
Brake Pressure Switch 180 in-lbs (20 Nm)
GENERAL INFORMATION

Polaris ACE 900 2017 Specifications

General

Brand	Polaris
Model	ACE 900 2017
Category	Offroad Vehicle
Language	English