Polaris Outlaw 500 - 100 - 300 Hour Maintenance Interval; Fuel System

2.7
MAINTENANCE
2
100 - 300 Hour Maintenance Interval
Periodic Maintenance Chart
Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
 Have an authorized Polaris dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Miles
(Km)

E
Oil Tank Vent Hose 100 H 12M 1000 (1600) Inspect routing, condition

E
Fuel System 100 H 12M 1000 (1600)
Check for leaks at tank cap, lines, fuel valve,
filter, pump, carburetor.
Replace lines every two years

E
Fuel filter 100 H 12 M 1000 (1600) Replace yearly
Coolant System
Pressure Test
100 H 12 M 1000 (1600) Pressure test system annually

Radiator 100 H 12M 1000 (1600)
Inspect; clean external surfaces;
change coolant every 2 years

Cooling Hoses 100 H 12M 1000 (1600) Inspect for leaks

Engine Mounts 100 H 12M 1000 (1600) Inspect
Exhaust Pipe 100 H 12M 1000 (1600) Inspect

E
Spark Plug 100 H 12M 1000 (1600) Inspect; replace as needed

E
Ignition Timing - 12M - Inspect

Wiring 100 H 12M 1000 (1600)
Inspect for wear, routing, security; apply
dielectric grease to connectors subjected to
water, mud, etc.
 Clutch Plates 100 H 12M 1000 (1600) Inspect; replace worn parts
 Brake Fluid 200 H 24M 2000 (3200) Change every two years
 Front Wheel Bearings 300 H 36M 3000 (4800) Inspect; replace as needed
Spark Arrestor 300 H 36M 3000 (4800) Clean out as required
E Idle Speed - Adjust as needed
 Toe Adjustment -
Inspect periodically;
adjust when parts are replaced
Headlight Aim - Adjust as needed