Polaris Ranger 700 EFI 4x4 2007 User Manual

8.13
TRANSMISSION
8
25. Install drain plug with a new sealing washer. Torque drain
plug to 10-14 ft. lbs. (14-19 Nm).
26. Place a small amount of grease (PN 2871551) into the
pocket before installing the sector gear. Install the shift gear
(16T) on the shift drum shaft. Install the sector gear in the
bushing pocket on the left side. Align the timing marks you
made on the gears during disassembly.
IMPORTANT: Note the location of the skip tooth on
the splines. Apply a light coating of grease on the
gear teeth.
27. Install the shift shaft along with the detent lever.
28. Install the lockout disc with the raised edge facing outward.
Use the white mars that was previously applied for
reference.
29. Install the detent gear with the raised edge facing outward.
Note the keyed spline on the end of the shaft.
30. Install the detent lever spring. Install a new o-ring onto the
shift shaft after the detent lever is assembled to the shaft.
Place a small amount of grease on the small O-ring on the
shift shaft and on the detent gear. Grease the o-ring on the
end of the shift drum.
31. Install the cover and hand tighten all of the bolts. Tighten
the bolt indicated in the picture below first and torque the
bolt to 7-9 ft. lbs. (10-12 Nm). This helps to align the cover
and shaft to ensure smoother shifting.
Drain Plug Torque:
10-14 ft. lbs. (14-19 Nm)
Transmission
Drain Plug
10-14 ft. lbs.
(14-19 Nm)
Lockout Disc
Spring
Detent Gear
Detent Lever
7-9 ft. lbs.
Tighten This Bolt First
(10-12 Nm)

Polaris Ranger 700 EFI 4x4 2007 Specifications

General

Brand	Polaris
Model	Ranger 700 EFI 4x4 2007
Category	Automobile
Language	English