IX.6
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
Shock
Assembly View (front) .............................................8.23
Assembly View (rear) ..............................................8.23
Compression Adjustment (FOX) ................................2.33
Removal / Installation ..............................................8.24
Specifications (FOX) ...............................................8.25
Spark Plug
Service ................................................................2.36
Special Tools............................................................. 1.6
Brakes ........................................................... 9.3, 10.2
Electrical .............................................................. 11.3
Final Drive ............................................................. 7.2
Fuel System ........................................................... 4.3
PVT...................................................................... 5.3
Steering / Suspension .............................................. 8.2
Transmission.......................................................... 6.2
Specification
Wheel Toe-Out ......................................................2.29
Specifications
Brakes .................................................................. 9.3
Cooling System......................................................3.13
Engine (900) .........................................................3.36
Transmission and Front Gearcase .............................2.26
Speed Sensor ........................................................ 11.33
Break-Out Diagram............................................... 11.43
Speedometer ........................................................... 11.4
Spring
Adjustment ...........................................................2.31
Adjustment (FOX)...................................................2.32
Stabilizer Bar
Replacement (front) ................................................8.19
Replacement (rear).................................................8.21
Starter
Drive Installation .................................................. 3.134
Installation .......................................................... 11.26
One-Way Clutch Assembly..................................... 3.133
One-Way Clutch Disassembly................................. 3.108
One-Way Clutch Inspection .................................... 3.107
Removal............................................................. 11.26
Troubleshooting ................................................... 11.26
Starter Drive
Installation ............................................................3.78
Starter One-Way Clutch
Assembly .............................................................3.52
Disassembly .........................................................3.51
Inspection.............................................................3.50
Starting System
Break-Out Diagram............................................... 11.41
Starter Solenoid ................................................... 11.27
Stator
Cover Installation ................................................. 3.134
Replacement....................................................... 11.15
Stator Cover........................................................... 3.105
Installation ............................................................3.78
Removal...............................................................3.49
Stator Tests............................................................ 11.16
Steering
Assembly View (EPS) .............................................. 8.8
Assembly View (non-EPS) ........................................ 8.5
Lower Steering Shaft Installation ...............................8.12
Lower Steering Shaft Removal ..................................8.12
Power Steering Unit Installation .................................8.13
Power Steering Unit Removal ...................................8.10
Steering Shaft Bearing Replacement ........................... 8.6
Steering Shaft Removal (non-EPS) ............................. 8.6
Steering Wheel Removal (EPS).................................8.10
Steering Wheel Removal (non-EPS)............................ 8.6
Torque Specifications ............................................... 8.2
Upper Steering Shaft Installation ...............................8.14
Upper Steering Shaft Removal ................................... 8.9
Wheel Free-play.....................................................2.28
Steering / Suspension
Special Tools.......................................................... 8.2
Steering Rack
Replacement.......................................................... 8.3
Steering System
Inspection.............................................................2.28
Suspension..............................................................8.15
Ball Joint Installation ...............................................8.18
Ball Joint Removal..................................................8.18
Front Control Arm Replacement ................................8.16
Front Shock Assembly View .....................................8.23
Front Stabilizer Bar Replacement (50″ & XC)................8.19
Rear Shock Assembly View ......................................8.23
Rear Stabilizer Bar Replacement ...............................8.21
Shock / Spring Replacement.....................................8.24
Shock Removal / Installation .....................................8.24
Spring Adjustment ..................................................2.31
Spring Adjustment (FOX) .........................................2.32
Torque Specifications ............................................... 8.2
Suspension,
Compression Adjustment (FOX) ................................2.33
Switch
AWD/2WD .......................................................... 11.12
AWD/2WD/Turf .................................................... 11.13
Gear Position ...................................................... 11.13
Headlamp........................................................... 11.11
Ignition............................................................... 11.12
Seat Belt ............................................................ 11.14
Switches
Brake Light ......................................................... 11.11
T
Taillights ................................................................ 11.23
Tap / Drill Sizes {Metric} ..............................................1.32
Tap / Drill Sizes {SAE} ................................................1.32
Thermostat
Replacement.........................................................3.15
Throttle Body............................................................4.24
Throttle Pedal
Inspection.............................................................2.22
Tie Rod
Replacement.......................................................... 8.3
Tie Rod End
Inspection.............................................................2.28
Timing
Camshaft..............................................................3.82
Quick Reference ....................................................3.86
Tire
Inspection.............................................................2.24
Pressure ..............................................................2.25
TMAP .....................................................................4.21
Test / Replacement .................................................4.21
Toe Adjustment.........................................................2.29
Torque Offset Procedure
EPS) ................................................................. 11.28
Torque Patterns
Engine Components ................................................ 3.6
Torque Specifications
Body / Frame.........................................................10.2
Brakes .................................................................. 9.3
Electrical .............................................................. 11.3
INDEX
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