Polaris RZR 900 2016 Service Manual

IX
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
IX.7
Final Drive ............................................................. 7.2
Fuel System ........................................................... 4.3
PVT...................................................................... 5.3
Steering / Suspension .............................................. 8.2
Transmission.......................................................... 6.2
Transmission
Assembly .............................................................6.27
Assembly View ......................................................6.33
Disassembly .........................................................6.14
Gear / Shaft / Bearing Inspection ...............................6.26
Installation ............................................................6.10
Lubrication............................................................2.26
Lubrication Specifications ......................................... 6.2
Mounting and Torque Values...................................... 6.3
Output Shaft Backlash Procedure ..............................6.27
Removal................................................................ 6.6
Shift Cable Adjustment ............................................. 6.5
Shift Cable Inspection .............................................. 6.4
Shift Lever Installation .............................................. 6.4
Shift Lever Removal................................................. 6.4
Snorkel Shaft Removal ............................................6.14
Special Tools.......................................................... 6.2
Torque Specifications ............................................... 6.2
Troubleshooting .....................................................6.37
Transmission Switch ................................................ 11.13
Trouble Codes
Instrument Cluster (DTC) .........................................4.33
Troubleshooting
Brake Noise ..........................................................9.32
Cooling System......................................................3.35
Engine .................................................................3.34
Fuel Injector ........................................................... 4.7
Fuel System ..........................................................4.40
PVT.....................................................................5.39
Transmission Shifting Difficulty..................................6.37
U
Unswitched Power
Break-Out Diagram............................................... 11.44
Upper Dash
Removal............................................................. 10.19
V
Valve
Clearance Adjustment ........................................... 3.142
Inspection........................................................... 3.100
Sealing Test .................................................3.80, 3.102
Seat Reconditioning (1000) .................................... 3.102
Valve Clearance
Valve Lash - Tappet Selection ..........................3.90, 3.144
Valve Clearance - Tappet Selection ......................3.90, 3.144
Valve Cover
Installation ............................................................3.91
Removal....................................................... 3.38, 3.94
Valve Cover Installation ............................................ 3.145
Valve Seat Reconditioning...........................................3.45
Valve Spring
Free Length ..........................................................3.43
Removal....................................................... 3.43, 3.99
Vehicle Identification
Model Number Designation ....................................... 1.2
Vehicle Identification Number........................................ 1.2
VIN ......................................................................... 1.2
Voltage Drop Test .................................................... 11.26
Voltage Regulator.................................................... 11.15
W
Water Pump
Housing Removal ..........................................3.50, 3.106
Installation ............................................................3.21
Removal...............................................................3.17
Service ................................................................3.17
Wheel Alignment .......................................................2.29
Wheel and Hub
Torque Table .........................................................2.24
Wheel Installation ...................................................2.24
Wheel Removal .....................................................2.24
Wheel Bearing
Inspection.............................................................2.28
Wheel Hub
Assembly View (front) .............................................7.33
Assembly View (rear) ..............................................7.34
INDEX

Polaris RZR 900 2016 Specifications

General

Brand	Polaris
Model	RZR 900 2016
Category	Offroad Vehicle
Language	English