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Polaris Sportsman 400 - Page 294

Polaris Sportsman 400
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TRANSMISSION
8.25
TRANSMISSION ASSEMBLY, CONT.
16. Make sure surfaceof accessplate andtransmission
are clean and free of oil and grease.
Apply 3Bondt 1215 to mating surface of
transmissioncase. Installaccess platewithnotchto
front as shown, torque screws to specification.
17. Using the Magnum crankshaft installation tool,
lubricate and carefully installthe frontseal untilflush
with housing.
18. Assemble Hi/Low/Reverse shaft as shown. Machined (flat) side of retainer should face direction of thrust. Sliding
high/reverse engagement dog is symmetrical and can be installed either way . The low gear dog must face low
gear.
Access Plate Screws:
8 - 10 ft. lbs. (11-14 Nm)
Low Gear
Reverse Gear
High
Gear
H/L/R Shaft
Bearing
W asher
Engagement
Dog, Low
Bearing
Engagement
Dog, High/Rev
Needle
Bearing
W asher
Needle
Bearing
Retaining
Ring
Retaining
Ring
Retaining
Ring
Needle
Bearing
Retaining
Ring
Retaining
Ring

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