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Polaris TRAIL BOSS 325 2001 - Rear Caliper Assembly

Polaris TRAIL BOSS 325 2001
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BRAKES
9.25
REAR CALIPER REMOVAL/INSPECTION CONT.
8. Inspect caliper piston bore for scratches, severe
corrosion, or galling and replace if necessary.
9. I nspect surface of caliper piston for nicks,
scratches, or damage and replace if necessary.
REAR CALIPER ASSEMBLY
1. Install new O-rings in caliper body (2 piston seals
per caliper half). Be sure O-ring grooves are
thoroughly cleaned of all residue, or piston may bind
in bore. Apply brake fluid to pistons and install
carefully with a twisting motion to ease assembly
until fully seated.
2. Install new O-rings between caliper halves.
3. Carefully assemble caliper body, making sure
O-rings are properly positioned in groove. Torque
body screw evenly to 18 ft. lbs.
O-Rings
Piston Seals
Caliper Body Torque
18 ft. lbs. (25 Nm)

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