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Polaris TRAIL BOSS 325 2001 - Cam Chain Tensioner Inspection

Polaris TRAIL BOSS 325 2001
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ENGINE
3.13
CAM CHAIN TENSIONER INSPECTION
1. Pull cam chain tensioner plunger outward to the end
of its travel. Inspect teeth on ratchet pawl (A) and
plunger teeth (B)for wear or damage.
2. Push ratchet pawl and hold it. The plunger should
move smoothly in and out of the tensioner body.
3. Release ratchet pawl and push inward on plunger. It
should remain locked in position and not move
inward.
4. Measure free length of tensioner spring. Replace
spring if excessively worn..
5. Replace entire tensioner assembly if any part is
worn or damaged.
B
A
Tensioner Spring Free Length:
2.06s (5.23 cm) Std.
1.92s (4.88 cm) Limit

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