Polaris UTV 2x4 Series 11 User Manual

67
MAINTENANCE AND LUBRICATION
Gearcases
Rear Gearcase
The rear gearcase lubricant level should be checked at 25 hours or
monthly, whichever comes first. Oil should be changed annually.
NOTE: Refer to the Gearcase Specifications Chart on page 67.
Always use P olaris Premium Gearcase Lube. See page 98 for the part
numbers of Polaris-recommended products.
The rear gearcase fill plug (1) is on the driver’s side of the rear
gearcase.
Oil Check
1. With the UTV on a level surface,
remove the rear gearcase fill
plug and check the lubricant
level. Lubricant should be even
with the bottom thread of the fill
plug hole.
2. Reinstall the fill plug and torque to
specification.
Oil Change
1. Remove the fill plug.
2. Remove the drain plug (2) from the bottom of the gearcase and
drain the oil into a drain pan. Discard used oil properly.
3. Clean and reinstall the drain plug. Torque to specification.
4. Add Polaris Premium Gearcase Lube until it reaches the bottom
thread of the fill plug hole.
5. Reinstall the fill plug and torque to specification. Check for leaks.
Gearcase Specification Chart
Gearcase Lubricant Capacity Drain/Fill Plug
Torque
Main Gearcase
(Transmission)
Premium Synthetic
Gearcase Lube
13.5 oz.
(400 ml)
14 ft. lbs.
(19.4 Nm)
Rear Gearcase Premium Gearcase
Lube
10 oz.
(300 ml)
14 ft. lbs.
(19.4 Nm)
Front Gearcase
(4x4, 6x6)
Premium Drive Hub
Fluid
5oz.
(150 ml)
14 ft. lbs.
(19.4 Nm)
Middle Gearcase
(6x6)
Premium Gearcase
Lube
6.75 oz.
(200 ml)
14 ft. lbs.
(19.4 Nm)
1
2

Polaris UTV 2x4 Series 11 Specifications

General

Brand	Polaris
Model	UTV 2x4 Series 11
Category	Utility Vehicle
Language	English