Powermate L1 series - Section B: Switch;Charge Plug Replacement; Toggle and Push Button Switch Replacement

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Section B: Switch/Charge Plug Replacement L-1
PowerMate
®
L1/L2 Series Model
Repair Manual
PROCEDURE:
*NOTE: Remove the fuse prior to any maintenance on this equipment.
1. Remove the two Handle Housing Covers by removing the four screws.
TOGGLE SWITCH
2. Remove the Nut retaining the Toggle Switch, and dis-engage the Toggle Switch from the Handle Housing Cover.
If the Toggle Switch replacement is required, remove the two switch wires and replace the Toggle Switch at this
time.
PUSH BUTTON SWITCH
3. Unscrew the Rubber Covers and remove the Push Button Switches out of the side of the Handle Housing.
Install new Push Button Switches, swapping one wire at a time to maintain proper order.
NOTE: Do not remove any wires unless the switch is to be replaced.
CHARGE PLUG
4. If the Charge Plug requires replacement, remove the two 6-32NC nuts and screws and pull out the charge plug
with wires.
5. Transfer wires from the charge plug to the replacement charge plug maintaining wire placement. Re-install the
plug into the Handle Housing, insert the two 6-32NC Screws and secure with the two N-32NC Nuts.
6. Insert the push button Switches into the Handle Housing and secure with the Rubber Covers.
7. Insert the Toggle Switch into the handle Housing Cover and turn with the Switch Nut.
8. Attach the Handle Housing Covers securing with the 10-24NC Screws.
9. Re-install the fuse and test.