PPI SMART ROLL - Table of Contents

Smart Roll Selection Guide ............................................................................3
Selecting how many pulses per revolution for the Smart Roll .........................................3
Selecting the Smart Roll Mounting Option and Location .............................................3
Selecting which Smart Monitor to use ..............................................................3
Installing and Mounting the Smart Roll .................................................................4
Clean Side Return Mounting Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Setting up the pivot/hinge .......................................................................... 4
Test Fit the Mounting Assembly ....................................................................5
Final Installation of the Mounting Assembly .........................................................5
Pivot / Hinge Option 1: Welding pivot rod to conveyor frame .........................................6
Pivot / Hinge Option 2: Use of mounting brackets ...................................................6
Clean Side Return Smart Roll Diagram & Parts List ..................................................7
Wiring the Smart Roll .................................................................................. 8
Wiring the Smart Monitor .............................................................................. 9
Smart Monitor Set-up ................................................................................ 12
Trip Point Set-up .................................................................................. 12
Ramp-up Timer Set-up ............................................................................ 12
Testing Procedure ................................................................................ 12
Adjust Ramp-up Timer after Smart Monitor is Installed and Wired into Control Circuit ............... 12
Using a PLC ......................................................................................... 13
What is a Pulse? ..................................................................................13
What is the Pulse Duration and calculating Pulse Duration? ........................................ 14
What if the pulses are too fast for my electronics? .................................................. 14
Converting pulses to belt speed? .................................................................. 14
Frequently Asked Questions:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Appendix .............................................................................................17
Universal Mount Smart Roll ........................................................................17
Universal Mount Smart Roll Mounting Instructions: ..................................................17
Universal Mount Smart Roll Wiring: .................................................................17
Universal Mount Smart Roll Diagram & Parts List: .................................................. 18
Troughing Smart Roll ............................................................................. 19
Troughing Smart Roll Mounting Instructions: ....................................................... 19
Troughing Smart Roll Wiring: ...................................................................... 19
Troughing Smart Roll Diagram and Parts List: ......................................................20
Return Smart Roll ................................................................................. 21
Return Smart Roll Mounting Instructions: .......................................................... 21
Return Smart Roll Wiring: ......................................................................... 21
Return Smart Roll Diagram & Parts List: ...........................................................22
Smart Roll Sensor Wiring Diagrams and Specifications .............................................23
Additional Smart Monitors .........................................................................24
Part number 37545 Smart Monitor 120VAC 4-20mA output .........................................24
Part number 47268 Smart Monitor 9-36 VDC ......................................................26
Part number 47269 Smart Monitor 220VAC 4-20mA output .........................................28
Part Numbers .....................................................................................30
Smart Monitor Part Numbers ......................................................................30
Clean Side Return Smart Roll Part Numbers .......................................................30
Universal Mount Smart Roll Part Numbers .........................................................30
Troughing Equal Smart Roll Part Numbers .........................................................31
Flat Return Smart Roll Part Numbers ..............................................................32
TABLE OF CONTENTS