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PPI SMART ROLL - User Manual

PPI SMART ROLL
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OPERATION & MAINTENANCE
SMART ROLL & SMART MONITOR
READ THESE INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION

Table of Contents

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Summary

Operation and Maintenance Manual

Smart Roll Selection Guide

Selecting Pulses Per Revolution

Choosing the number of pulses per revolution based on application needs like belt speed.

Selecting Mounting Option and Location

Guidance on choosing the best mounting type and placement for optimal Smart Roll performance.

Selecting Smart Monitor

Information to help choose the appropriate Smart Monitor model for your system.

Smart Roll Installation and Mounting

Clean Side Return Mounting Instructions

Detailed steps for mounting the CSR Smart Roll, including pivot/hinge setup.

Test Fit the Mounting Assembly

Procedure for dry-fitting the CSR and mounting assembly before final installation.

Final Installation of the Mounting Assembly

Steps for permanently installing the mounting assembly, including welding or bracket use.

Pivot;Hinge Option 1: Welding Pivot Rod

Details for welding the pivot rod to the conveyor frame for installation.

Pivot;Hinge Option 2: Use of Mounting Brackets

Instructions for using mounting brackets to install the pivot/hinge assembly.

Clean Side Return Smart Roll Diagram and Parts List

Visual diagram and list of components for the CSR Smart Roll.

Wiring the Smart Roll

Wiring the Smart Monitor

Installation Cross Reference

Smart Monitor Set-up

Trip Point Set-up

How to configure the desired trip speed (PPM) for the Smart Monitor.

Ramp-Up Timer Set-up

Procedure to set the ramp-up timer duration for the Smart Monitor.

Testing Procedure

Steps to test the Smart Monitor's relay function and shutdown capability.

Adjust Ramp-Up Timer After Installation

Method to adjust the ramp-up timer during the next start-up cycle.

Using a PLC

What is a Pulse?

Explanation of how the Smart Roll generates pulses per revolution.

Managing Fast Pulses for Electronics

Strategies for managing pulse speeds that may be too fast for electronic systems.

Converting Pulses to Belt Speed

Formula and method to calculate belt speed from Smart Roll pulses.

Frequently Asked Questions

PPI Smart Roll Definition

Definition and basic function of the PPI Smart Roll.

Clean Side Return (CSR) Preference

Reasons for recommending the Clean Side Return mounting option.

Smart Monitor Requirement

Clarifies the necessity of a Smart Monitor or similar device for Smart Roll function.

Universal Mount Mounting Instructions

Guidance on proper mounting of the Universal Mount Smart Roll to ensure belt contact.

Maintenance and Troubleshooting

Information on required maintenance and common issues like ramp-up timer functionality.

Universal Mount Smart Roll

Universal Mount Smart Roll Wiring

Instructions for wiring the Universal Mount Smart Roll.

Universal Mount Smart Roll Diagram & Parts List

Diagram and component list for the Universal Mount Smart Roll.

Troughing Smart Roll

Troughing Smart Roll Mounting Instructions

Steps for mounting the Troughing Smart Roll in a conveyor frame.

Troughing Smart Roll Wiring

Procedures and guidelines for wiring the Troughing Smart Roll.

Return Smart Roll

Return Smart Roll Mounting Instructions

Instructions for mounting the Return Smart Roll in PPI drop brackets.

Return Smart Roll Wiring

Steps and safety precautions for wiring the Return Smart Roll.

Smart Roll Sensor Wiring Diagrams and Specifications

Additional Smart Monitors

Smart Monitor 37545 (120 VAC 4-20 mA)

Details on the 37545 Smart Monitor, its features, and setup.

Smart Monitor 47268 (9-36 VDC)

Smart Monitor 47269 (220 VAC 4-20 mA)

Part Numbers

Smart Monitor Part Numbers

Table listing part numbers for various Smart Monitor models.

Clean Side Return Smart Roll Part Numbers

Catalog of part numbers for Clean Side Return Smart Rolls.

Universal Mount Smart Roll Part Numbers

List of part numbers for Universal Mount Smart Rolls.

Troughing Equal Smart Roll Part Numbers

Flat Return Smart Roll Part Numbers

Summary

Operation and Maintenance Manual

Smart Roll Selection Guide

Selecting Pulses Per Revolution

Choosing the number of pulses per revolution based on application needs like belt speed.

Selecting Mounting Option and Location

Guidance on choosing the best mounting type and placement for optimal Smart Roll performance.

Selecting Smart Monitor

Information to help choose the appropriate Smart Monitor model for your system.

Smart Roll Installation and Mounting

Clean Side Return Mounting Instructions

Detailed steps for mounting the CSR Smart Roll, including pivot/hinge setup.

Test Fit the Mounting Assembly

Procedure for dry-fitting the CSR and mounting assembly before final installation.

Final Installation of the Mounting Assembly

Steps for permanently installing the mounting assembly, including welding or bracket use.

Pivot;Hinge Option 1: Welding Pivot Rod

Details for welding the pivot rod to the conveyor frame for installation.

Pivot;Hinge Option 2: Use of Mounting Brackets

Instructions for using mounting brackets to install the pivot/hinge assembly.

Clean Side Return Smart Roll Diagram and Parts List

Visual diagram and list of components for the CSR Smart Roll.

Wiring the Smart Roll

Wiring the Smart Monitor

Installation Cross Reference

Smart Monitor Set-up

Trip Point Set-up

How to configure the desired trip speed (PPM) for the Smart Monitor.

Ramp-Up Timer Set-up

Procedure to set the ramp-up timer duration for the Smart Monitor.

Testing Procedure

Steps to test the Smart Monitor's relay function and shutdown capability.

Adjust Ramp-Up Timer After Installation

Method to adjust the ramp-up timer during the next start-up cycle.

Using a PLC

What is a Pulse?

Explanation of how the Smart Roll generates pulses per revolution.

Managing Fast Pulses for Electronics

Strategies for managing pulse speeds that may be too fast for electronic systems.

Converting Pulses to Belt Speed

Formula and method to calculate belt speed from Smart Roll pulses.

Frequently Asked Questions

PPI Smart Roll Definition

Definition and basic function of the PPI Smart Roll.

Clean Side Return (CSR) Preference

Reasons for recommending the Clean Side Return mounting option.

Smart Monitor Requirement

Clarifies the necessity of a Smart Monitor or similar device for Smart Roll function.

Universal Mount Mounting Instructions

Guidance on proper mounting of the Universal Mount Smart Roll to ensure belt contact.

Maintenance and Troubleshooting

Information on required maintenance and common issues like ramp-up timer functionality.

Universal Mount Smart Roll

Universal Mount Smart Roll Wiring

Instructions for wiring the Universal Mount Smart Roll.

Universal Mount Smart Roll Diagram & Parts List

Diagram and component list for the Universal Mount Smart Roll.

Troughing Smart Roll

Troughing Smart Roll Mounting Instructions

Steps for mounting the Troughing Smart Roll in a conveyor frame.

Troughing Smart Roll Wiring

Procedures and guidelines for wiring the Troughing Smart Roll.

Return Smart Roll

Return Smart Roll Mounting Instructions

Instructions for mounting the Return Smart Roll in PPI drop brackets.

Return Smart Roll Wiring

Steps and safety precautions for wiring the Return Smart Roll.

Smart Roll Sensor Wiring Diagrams and Specifications

Additional Smart Monitors

Smart Monitor 37545 (120 VAC 4-20 mA)

Details on the 37545 Smart Monitor, its features, and setup.

Smart Monitor 47268 (9-36 VDC)

Smart Monitor 47269 (220 VAC 4-20 mA)

Part Numbers

Smart Monitor Part Numbers

Table listing part numbers for various Smart Monitor models.

Clean Side Return Smart Roll Part Numbers

Catalog of part numbers for Clean Side Return Smart Rolls.

Universal Mount Smart Roll Part Numbers

List of part numbers for Universal Mount Smart Rolls.

Troughing Equal Smart Roll Part Numbers

Flat Return Smart Roll Part Numbers

PPI SMART ROLL Specifications

General IconGeneral
BrandPPI
ModelSMART ROLL
CategoryIndustrial Equipment
LanguageEnglish