Prochem PEAK - How to Use This Manual; Safety; Operation & Systems; Maintenance & Service

TABLE OF CONTENTS
PEAK 86037220 02/12/07
2
Machine Data Log/Overview.........................1
Table of Contents .........................................2
Receiving Your Unit......................................4
HOW TO USE THIS MANUAL
How to use this Manual. ...............................1-1
SAFETY
Safety Instructions ........................................2-1
Hazard Intensity Level ..................................2-3
OPERATION & SYSTEMS
Technical Specifications. ..............................3-1
Installation Requirements .............................3-2
Fuel Requirements .......................................3-2
Engine Oil Requirements..............................3-2
Components ............................................... 3-4
Water Pumping And Heat
Transfer System ......................................... 3-7
Chemical Injection System ......................... 3-9
Vacuum System.......................................... 3-10
Pre-run Inspections..................................... 3-11
Priming the Chemical Pump ....................... 3-12
Waste Pump ............................................... 3-12
Cleaning...................................................... 3-12
Upholstery Cleaning ................................... 3-13
Shutdown and Daily Maintenance .............. 3-13
De-flooding Operations............................... 3-13
Freezing Protection..................................... 3-13
Winterizing Your Unit.................................. 3-14
Removing Anti-freeze from Unit.................. 3-15
MAINTENANCE & SERVICE
Maintenance
Maintenance Schedule ...........................4-1
Key Maintenance Checkpoints ...............4-3
Engine.....................................................4-4
Vacuum Pump ........................................4-5
Water Pump............................................4-6
Vacuum Inlet Filter..................................4-6
Vacuum Relief Valve...............................4-6
Vacuum Drive Belts, Pulleys And Hubs..4-6
Water Pump Drive Belt ...........................4-7
Float Valve (Water Box)..........................4-7
Waste Tank Strainer Basket ...................4-7
Y-Strainer (Outlet)...................................4-7
Check Valve (Outlet)...............................4-7
Chemical Pump.......................................4-7
Chemical And Heat
Bypass Valves ........................................4-7
Nitrogen Accumulator .............................4-8
Pressure Regulator.................................4-8
Vacuum Hoses........................................4-8
High Pressure Hoses..............................4-8
Optional Waste Pump-out.......................4-8
Engine Coolant Replacement .................4-8
General Service Adjustments
Engine Speed .........................................4-9
Check Valve (Solution Outlet).................4-9
Water Box ...............................................4-9
Chemical Pump.......................................4-9
Chemical And Heat Bypass Valves.........4-9
Packing Nut Adjustment
(Chemical Metering & Selector Valves) ..4-10
Pressure Regulator.................................4-10
Troubleshooting ......................................4-11