Prochem PERFORMER - Table of Contents

TABLE OF CONTENTS
PERFORMER 980060 07/05/03
2
Machine Data Log/Overview. .........................1
Table of Contents...........................................2
HOW TO USE THIS MANUAL
How to use this Manual..................................1-1
SAFETY
Safety Instructions .........................................2-1
Hazard Intensity Level ...................................2-3
INSTALLATION & OPERATION
Technical Specifications................................3-1
Receiving Your Unit.......................................3-2
Installation Requirements..............................3-3
Fuel.................................................................3-3
Engine Oil.......................................................3-3
Chemicals & Water........................................3-4
Lifting Unit.......................................................3-5
Positioning Unit In Vehicle.............................3-5
Bolting Down Unit And Waste Tank ..............3-5
Waste Tank To Console Connection...........3-6
Battery Installation........................................3-6
Fire Extinguisher..........................................3-6
Waste Tank Installation................................3-7
Decal locations.............................................3-8
Water Pumping System ..............................3-9
Heat Transfer System.................................3-10
Vacuum System..........................................3-13
Chemical System ........................................3-14
Preparation..................................................3-16
Instrumentation ...........................................3-17
Starting Unit (Cleaning Mode) ....................3-18
Chemical Pump Priming.............................3-19
Waste Pump...............................................3-19
Cleaning ......................................................3-20
Upholstery Cleaning....................................3-20
Stair Tool Cleaning......................................3-21
Flood Restoration........................................3-21
Shutdown & Daily Maintenance..................3-21
Freezing Protection.....................................3-22
Removing Anti-Freeze from The Unit.........3-23
MAINTENANCE & SERVICE
Maintenance
Maintenance Schedule............................4-1
Engine......................................................4-2
Vacuum Pump.........................................4-4
Water Pump.............................................4-4
Vacuum Inlet Filter...................................4-4
Drive Belts, Pulleys And Hubs ................4-4
Float Valve, Water Pump Inlet Filter .......4-5
Strainer Basket (Waste Tank).................4-6
Bypass Manifold ......................................4-6
Outlet Y-Strainer, Check Valve...............4-6
Chemical Pump, Chemical &
Heat Bypass Valves............................4-6
Nitrogen Accumulator..............................4-6
Pressure Regulator..................................4-6
Vacuum Hoses ........................................4-6
Battery .....................................................4-7
Engine Exhaust Heat Exchanger............4-7
Vacuum Exhaust Heat Exchanger..........4-7
High Pressure Hoses ..............................4-8
Optional Water Pump..............................4-8
General Service Adjustments
Engine Speed ..........................................4-9
Vacuum Relief Valve...............................4-11
Vacuum Pump Drive Belts ......................4-11
Water Pump Drive Belt............................4-11
Float Valve...............................................4-11
Bypass Valve...........................................4-12
Check Valve............................................4-12
Chemical Pump.......................................4-12
Packing Nut Adjustment
(Chemical Metering & Selector Valves ...4-13
Pressure Regulator..................................4-13
Adding/Draining Engine Coolant.............4-13
Temperature Solenoid.............................4-14
Temperature Capillary.............................4-14
Troubleshooting.......................................4-16