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Proton InteliSENS DG2030 User Manual

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Proton Products InteliSENS DG2030 Diameter Gauge Instruction Manual (Issue 1a)
Instruction Manual
InteliSENS DG2030 Dual Axis Laser Scanning
Diameter Gauge
Issue 1a
31 July 2019
Proton Products Co. Ltd.
10 Aylesbury End
Beaconsfield
Buckinghamshire HP9 1LW
England
www.protonproducts.com

Table of Contents

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Proton InteliSENS DG2030 Specifications

General IconGeneral
CategoryLaundry Accessories
TypeGas Detector
Gas DetectedNatural Gas, LPG
Sensor TypeSemiconductor
Frequency50/60 Hz
Output SignalRelay
Operating Voltage230 VAC
Voltage230 VAC

Summary

Declaration of Conformity (CE)

Introduction and Gauge Overview

InteliSENS DG2030 Gauge Description

Fast, accurate, and repeatable diameter measurements of cables or other objects manufactured in a continuous process.

Specifications and Features

DG2030 Technical Specifications

Details key parameters like scan rate, accuracy, operating temperature, and measurement modes.

Standard Interfaces

Lists standard interfaces for communication, digital I/O, and analogue signals.

Optional Interfaces and Functionality

Lists optional interfaces (WiFi, bus interfaces) and optional functionalities (PI controller, Statistics, FFT, SMFD).

Drawings and Diagrams

Dimensional Drawings

Provides detailed dimensional drawings and mounting specifications for the DG2030 gauge head.

Annotated Drawings

Identifies and describes the various components and connectors on the DG2030 gauge.

Optional Accessories

WiFi and Industrial Bus Interfaces

Covers WiFi, PROFIBUS, PROFINET, and EtherNet/IP interfaces for wireless and industrial bus communication.

RJ45 to DB9 Converter

Describes the RJ45 to DB9 converter for connecting network cables to the industrial bus port.

System Components and Software

PC Interface Software (PCIS_DG)

Details the PC-based software for gauge configuration, measurement display, and data logging.

SiDi-CDi4 Touch Screen Display Module

Describes the touch screen display for gauge configuration, measurement viewing, and parameter setting.

Power Supplies and Connectivity Accessories

Covers power supply units, break-out boxes, terminal strips, and interface cables for gauge operation.

Installation Procedures

Installation Precautions

Covers operating temperature, protection from impact, maintenance restrictions, and optical window care.

Installation Sequence and Cleaning

Outlines the sequence for mechanical and electrical installation, including optical window cleaning procedures.

Mechanical Installation Details

Provides gauge head dimensions, mounting notes, and alignment advice for mechanical installation.

Electrical Installation: Grounding, Shielding, and CDI4

Details earth connection, shielded cables, and the installation of optional CDI4 interface display units.

DC Power Supply Specifications and Operation

Covers DC power specifications, connection options, powering on/off, and power status indications.

Configuration via CDI4 Display

CDI4 Initial Setup and Calibration

Describes the initial power-on screen and the procedure for touch screen calibration.

CDI4 Home Page Overviews

Details the information presented on CDI4 Home Pages 1 through 5, including measurements and status.

Function Menus and Presets

Explains navigation of function menus and configuration of preset values for diameter and tolerances.

Measurement Settings

Covers measurement modes, units, diameter resolution, SMFD parameters, simulation, and diameter compensation.

Interface Settings

Details configuration of analogue outputs, relay outputs, logic inputs, speed source, and PID controller settings.

Access Levels and Security

Explains password-protected access levels for locking/unlocking pages and configuring parameters.

Communications Interfaces

Standard Communications: CAN-bus, RS-232, RS-422/485, Ethernet

Details standard interfaces including CAN-bus, RS-232, RS-422/485, and Ethernet, with connector pinouts and LED indicators.

Optional Communications: WiFi, PROFIBUS, PROFINET, EtherNet/IP

Describes optional interfaces like WiFi, PROFIBUS, PROFINET, and EtherNet/IP, including their connectors and LED indicators.

Electrical Interfaces and I/O

Speed Pulse and Analogue Inputs

Details speed pulse input and analogue input connections, specifications, and usage for various modes.

Logic Inputs and Relay Outputs

Covers logic input connections, electrical specifications, configuration, and relay output connections and specifications.

Optional Analogue Outputs

Describes optional analogue outputs and their electrical specifications.

PI Feedback Controller Integration

PI Feedback Controller Overview and Connection

Explains the PI controller's function, prerequisites, connection pinouts, and electrical specifications.

Production Equipment Connection Methods

Details two methods for connecting the PI feedback controller to production equipment, including scaling notes.

Communication Protocols and Parameter Access

Proton Standard Parameter Access Protocol

Describes the protocol for accessing parameters, including formats for reading/writing input and output parameters.

Modbus Parameter Access Protocol

Details the Modbus RTU format, frame structure, and supported Modbus functions for instrument communication.

Input and Output Parameters Reference

Input Parameters Reference

Provides a detailed list of input parameters (DW0-DW128), their bit settings, comments, units, ranges, and default values.

Output Parameters Reference

Lists output parameters (DW0-DW72), their bit settings, comments, units, and ranges for status and measurement data.

Support and Documentation

Contact Information for Sales and Service

Provides contact details for sales, service, and enquiries across different regional offices.

Manual Feedback and Copyright

Instructs on providing feedback for the manual and outlines copyright conditions and usage restrictions.

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