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R&M CMX 007 - User Manual

R&M CMX 007
40 pages
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English
Original Instruction
INSTALLATION INSTRUCTION
TMU Upgrade Kit
020131en / Revision C
2013-03-20

Table of Contents

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Summary

Introduction to TMU Upgrade Kit Installation

About This Manual

Provides installation and commissioning instructions for CMX 007 converter replacement.

Upgrade Kit Usage Details

Specifies the kit is for CMX 007 in chain hoist TMU, not wire rope hoist.

Waste Management for Removed Components

Instructs to recycle removed parts and packaging material according to local regulations.

Safety Precautions for Installation

Pre-Work Site Safety Checks

Recommends familiarizing with equipment, locating safety controls, and evaluating site risks.

Main Switch and Emergency Stop

Instructs to lock/tag main switch and be aware of residual voltage.

Post-Work Site Safety Procedures

Ensures clean work area, removed locks, normal functions, and informed site responsible.

Upgrade Kit Component Description

Included Parts List

Lists and illustrates all parts provided in the upgrade kit, including the converter and accessories.

Required Installation Tools

Lists essential tools required for the installation process.

Terminal Connection Mapping

Details terminal differences between CMX 007 and ControlMaster®NXT 003.

DIP Switch Configuration

Compares DIP switch settings for CMX 007 and ControlMaster®NXT 003.

EMC Filter Information

Explains the EMC filter for ControlMaster®NXT 003 and EMC level adjustment.

Installation Procedure

Old Frequency Converter Removal

Step-by-step guide to safely remove the old frequency converter from the trolley.

Control Voltage Front Resistor Handling

Instructs to remove front resistors if present, as they affect control input activation.

New Frequency Converter Installation

Details the steps for installing the new ControlMaster®NXT 003 frequency converter.

Commissioning and Parameter Settings

Recording Old Inverter Parameters

Guide to record old DIP switch settings from CMX 007 for reference.

Driving Frequency Table Selection

Determines the correct driving frequency table based on CMX 007 Switch S4 settings.

Setting S1 Maximum Driving Frequency

Provides tables to set maximum driving frequency based on motor nominal frequency.

Setting S2 Minimum Driving Frequency

Provides tables to set minimum driving frequency based on motor nominal frequency.

Configuring S3 Ramp Times

Guides setting acceleration and deceleration ramp times using CMX 007 Switch S3.

Setting S4 Control and Slowdown Modes

Details how to set control mode (EP/MS) and slowdown mode using CMX 007 Switch S4.

Configuring S5-S10 Motor Parameters

Specifies motor parameters for ControlMaster®NXT 003 based on motor type and CMX 007 settings.

Testing Trolley Operational Functions

Advises checking trolley functions and referring to troubleshooting for issues before commissioning.

Troubleshooting Guide

Purpose of Troubleshooting

Explains troubleshooting aims to identify causes from converter or external devices.

Common Problems and Solutions

Lists common problems, their products, and suggested solutions for resolution.

Electrical Connection Diagram

R&M CMX 007 Specifications

General IconGeneral
TypeMedia Converter
Data Rate10/100/1000 Mbps
Fiber ModeSingle-mode or Multi-mode
Wavelength850nm, 1310nm
Operating Temperature0°C to 50°C
Humidity5% to 95% (non-condensing)