TABLE OF CONTENTS
1 INTRODUCTION................................................................................................................................... 3
1.1 About this manual......................................................................................................................... 3
1.2 About the upgrade kit usage......................................................................................................... 3
1.3 Waste treatment and recycling of removed material...................................................................... 3
2 SAFETY................................................................................................................................................. 4
2.1 Before starting to work at the site.................................................................................................. 4
2.2 Main switch and emergency stop buttons...................................................................................... 4
2.3 After working at the site................................................................................................................. 4
3 DESCRIPTION OF THE UPGRADE KIT............................................................................................... 5
3.1 Parts included in the kit................................................................................................................. 5
3.2 Required tools............................................................................................................................... 6
3.3 Terminal connections.................................................................................................................... 6
3.4 DIP switches................................................................................................................................. 7
3.5 EMC filter...................................................................................................................................... 8
4 INSTALLATION..................................................................................................................................... 9
4.1 Old frequency converter removal.................................................................................................. 9
4.2 Control voltage front resistors....................................................................................................... 12
4.3 New frequency converter installation............................................................................................. 12
5 COMMISSIONING................................................................................................................................. 17
5.1 Old inverter parameter settings..................................................................................................... 17
5.2 Driving frequency table selection................................................................................................... 17
5.3 S1 Maximum driving frequency..................................................................................................... 18
5.4 S2 Minimum driving frequency...................................................................................................... 20
5.5 S3 Acceleration and deceleration ramp time................................................................................. 23
5.6 S4 Control mode and slowdown mode.......................................................................................... 24
5.7 S5–S10 Motor parameters............................................................................................................ 25
5.8 Testing the trolley functions........................................................................................................... 26
6 TROUBLESHOOTING........................................................................................................................... 27
6.1 Purpose of troubleshooting........................................................................................................... 27
6.2 Problems and solutions................................................................................................................. 27
7 ELECTRICAL DRAWING...................................................................................................................... 28
R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319
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R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
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