29
7300-M009-0_R
GB
Table of contents
0. GENERAL INTRODUCTION ..................................................................................................................................30
0.1 Introduction............................................................................................................................................30
0.2 Intended use .........................................................................................................................................30
0.3 General safety measures ...................................................................................................................... 30
0.4 Indication of outstanding risks ..............................................................................................................31
1. PRELIMINARY INFORMATION .............................................................................................................................31
1.1 Safety devices .......................................................................................................................................31
2. HANDLING AND STORAGE .................................................................................................................................32
2.1 Handling the packed machine ..............................................................................................................32
2.2 Storage ..................................................................................................................................................32
2.3 Unpacking .............................................................................................................................................32
2.4 Handling the unpacked machine ..........................................................................................................32
3. INSTALLATION ......................................................................................................................................................33
3.1 Where to install the machine.................................................................................................................33
3.2 Assembling the machine.......................................................................................................................33
3.2.1 Assembling all versions ....................................................................................................... 33
3.2.2 Assembling “I” versions........................................................................................................34
3.2.3 Assembling "IT" versions......................................................................................................34
3.3 Electrical connection .............................................................................................................................34
3.4 Direction of rotation of motor (versions with 3 phase motor) ................................................................34
3.5 Pneumatic connection ..........................................................................................................................34
4. USE OF THE MACHINE .........................................................................................................................................35
4.1 Definition of machine components and controls ..................................................................................35
4.2 Ambient conditions................................................................................................................................36
4.3 Checks .................................................................................................................................................. 36
4.4 Safety rules for tyre fitting and removal .................................................................................................36
4.5 Tyre beading .........................................................................................................................................37
4.6 How to secure the wheel.......................................................................................................................38
4.6.1 Clamping the wheel on chuck .............................................................................................38
4.7 Tyre removal ..........................................................................................................................................39
4.8 Tyre fitting ..............................................................................................................................................40
4.8.1 Version with pneumatic balancing (on demand) .................................................................41
4.8.1.1 Tyre removal .........................................................................................................................41
4.8.1.2 Instructions for adjusting descent of the hexagonal shaft ...................................................42
4.9 Tyre inflating ..........................................................................................................................................43
4.9.1 Tyre inflation with pressure gauge (on demand) .................................................................43
4.9.2 Tubeless tyre inflating (only for “I” - "IT" versions) ................................................................43
4.9.2.1 Only for "I" version ................................................................................................................44
4.9.2.2 Only for "IT" version ..............................................................................................................45
4.9.3 Tyre inflating (with tubeless inflating device for “I”-"IT" models or tyre inflating gun) ..........45
5. MAINTENANCE .....................................................................................................................................................46
5.1 Every 40 working hours ........................................................................................................................46
5.2 Every 100 working hours ......................................................................................................................46
5.3 Every 1,000 working hours ...................................................................................................................46
5.4 Setting the tool for tyre fitting and removal............................................................................................46
5.4.1 Adjusting the clamps ............................................................................................................46
5.4.2 Setting head position ...........................................................................................................47
6. PROLONGED MACHINE INACTIVITY ..................................................................................................................47
7. MACHINE DISPOSAL ...........................................................................................................................................47
8. TROUBLESHOOTING ...........................................................................................................................................47
9. TECHNICAL DATA - LAYOUT ..............................................................................................................................49
9.1 Dimensions ...........................................................................................................................................50
10. OPERATIONAL DIAGRAMS..................................................................................................................................52
10.1 Wiring diagram ......................................................................................................................................52
10.2 Pneumatic diagram ...............................................................................................................................52
11. DECLARATION OF CONFORMITY .......................................................................................................................52
12. IDENTIFICATION PLATE .......................................................................................................................................52
13. SPARE PARTS TABLES ........................................................................................................................................53
13.1 How to order spare parts.......................................................................................................................53
13.2 Spare parts summary ............................................................................................................................53