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Rockwell Automation B Series - User Manual
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PowerFlex 520-Series Adjustable Frequency AC Drive
PowerFlex 523 Catalog Number 25A, Series B
PowerFlex 525 Catalog Number 25B
User Manual
Original Instructions
2
Table of Contents
Main Page
Important User Information
2
Table of Contents
3
New and Updated Information
7
Preface
9
Who Should Use this Manual
9
Recommended Documentation
9
Manual Conventions
10
Drive Frame Sizes
11
General Precautions
12
Catalog Number Explanation
13
Mounting Considerations
15
AC Supply Source Considerations
19
General Grounding Requirements
20
Fuses and Circuit Breakers
23
Power and Control Module
28
Control Module Cover
31
Power Module Terminal Guard
31
Power Wiring
32
Power Terminal Block
35
Common Bus/Precharge Notes
36
I/O Wiring
36
Control I/O Terminal Block
37
Start and Speed Reference Control
49
CE Conformity
52
Prepare for Drive Start-Up
59
Display and Control Keys
62
Viewing and Editing Parameters
63
Drive Programming Tools
64
Language Support
64
Smart Start-Up with Basic Program Group Parameters
65
LCD Display with Quickview Technology
67
Using the USB Port
67
About Parameters
71
Parameter Groups
73
Basic Display Group
78
Basic Program Group
83
Terminal Block Group
89
Communications Group
101
Logic Group
107
Advanced Display Group
110
Advanced Program Group
115
Network Parameter Group
141
Modified Parameter Group
142
Fault and Diagnostic Group
142
Appview Parameter Groups
150
Customview Parameter Group
151
Parameter Cross Reference by Name
152
Drive Status
157
Faults
157
Fault Descriptions
159
Common Symptoms and Corrective Actions
162
Certifications
167
Environmental Specifications
168
Technical Specifications
169
Power Specifications
172
Product Selection
175
Product Dimensions
185
Optional Accessories and Kits
198
Network Wiring
201
Parameter Configuration
202
Supported Modbus Function Codes
203
Writing (06) Logic Command Data
203
Writing (06) Comm Frequency Command
205
Reading (03) Logic Status Data
205
Reading (03) Drive Error Codes
207
Reading (03) Drive Operational Values
208
Reading (03) and Writing (06) Drive Parameters
208
Additional Information
208
Velocity Steplogic Using Timed Steps
210
Velocity Steplogic Using Basic Logic Functions
210
Timer Function
211
Counter Function
212
Velocity Steplogic Parameters
213
Encoder and Pulse Train Usage
215
Wiring Notes
216
Speed Resolution
217
Positioning Overview
218
Common Guidelines for All Applications
218
Positioning Operation
220
Homing Routine
223
Encoder and Position Feedback
224
Use over Communications
225
Setup Notes
226
PID Loop
227
PID Reference and Feedback
229
Analog PID Reference Signals
230
Powerflex 525 Safe-Torque-Off Overview
235
EC Type Examination Certification
236
EMC Instructions
236
Using Powerflex 525 Safe-Torque-Off
236
Safety Concept
237
Enabling Powerflex 525 Safe-Torque-Off
239
Wiring
239
Powerflex 525 Safe-Torque-Off Operation
239
Verify Operation
240
Connection Examples
241
Powerflex 525 Certification for Safe-Torque-Off
245
Establishing a Connection with Ethernet/Ip
247
Ground Connections for Ethernet/Ip Networks
248
Induction Motor Tuning Diagrams
249
Adjusting Speed Control Parameters
250
Download Files
252
Automatic Configuration Using Drive Startup Wizard
254
Manual Configuration Using Drive Keypad
261
Additional PM Motor Configuration
262
Optional Parameter Adjustments for Optimum Performance
266
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Rockwell Automation B Series Specifications
General
Brand
Rockwell Automation
Model
B Series
Category
Industrial Equipment
Language
English
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