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Rockwell Automation Allen-Bradley Guard master 442G-MAB Series User Manual

Rockwell Automation Allen-Bradley Guard master 442G-MAB Series
68 pages
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Multifunctional Access Box
Catalog Numbers 442G-MABH-x, 442G-MABx-Uxx-Cxx, 442G-MABE1
User Manual
Original Instructions

Table of Contents

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Rockwell Automation Allen-Bradley Guard master 442G-MAB Series Specifications

General IconGeneral
ManufacturerRockwell Automation Allen-Bradley
Operating Voltage24V DC
Product SeriesGuardmaster 442G-MAB
Contact Configuration2 N.C. Safety, 1 N.O. Auxiliary
Safety CategoryCategory 4
Standards ComplianceEN/ISO 13849-1
Detection CapabilityNot Applicable
ResolutionNot Applicable
Protective HeightNot Applicable
Response Time≤ 20ms
Number of BeamsNot Applicable
Outputs2 N.C. Safety, 1 N.O. Auxiliary
Number of InputsNot Applicable

Summary

Important User Information

Preface

Who Should Use This Manual

Identifies the intended audience for this manual.

Purpose of This Manual

Explains the manual's objective and scope for the product.

Conventions Used in This Manual

Details the formatting and symbols used throughout the document.

Additional Resources

Lists related Rockwell Automation publications and websites for more information.

General Description

442G MAB Overview

Provides a general overview of the Guardmaster Multifunctional Access Box system.

Assembly Overview

Details the physical components and layout of the lock module and handle assembly.

Safety Concept

Applicable Safety Standards

Lists the standards the Access Box complies with for safety.

Safety Certification

Details the safety certifications and performance levels achieved by the device.

Installation and Wiring

General Installation Considerations

Provides essential guidelines and prerequisites before installing the Access Box.

Handle Configuration

Explains the process of assigning a unique-coded handle assembly to the lock module.

Mounting the Access Box

Details how to physically install the Access Box on hinged or sliding doors.

Terminal Assignment and Wiring

Provides diagrams and tables for connecting the Access Box to control systems.

Cover Controls and Indicators Connection

Details the wiring for external push buttons and status indicators.

Indicator Lens Set Installation

Instructions for installing and removing indicator lens covers.

Escape Release Functionality

Describes how to use the escape release for manual unlocking of the guard.

Electrical Connection

Covers power supply requirements, connections, and warnings for electrical installation.

Description of Operation

Key to Symbols

Defines symbols used in status indicators and diagrams.

Status/Diagnostic LED Indicators

Explains the meaning of different LED states for diagnostics and operation.

Status Indicators Table A (Standalone Operation)

Details LED states for various operating modes in standalone configuration.

Status Indicators Table B (Series Operation)

Details LED states for various operating modes in series configuration.

Operation with Control Systems

Guidance on integrating the Access Box with control systems, including pulsing tolerance.

Guard Locking Control Connection

Wiring examples for implementing guard locking control.

Proving Basic Lock Function

Steps to verify the fundamental guard locking functionality.

Device Configuration via DIP Switches

Instructions for configuring the device operation using DIP switches.

DIP Switch Functions

Explains the specific functions assigned to each DIP switch.

Guard Lock Monitoring Control

Procedure to enable or disable guard lock monitoring via DIP switches.

Release Monitoring Control

Procedure to activate or deactivate release monitoring using DIP switches.

Change Handle Actuation Direction

Steps to change the direction of the handle assembly's actuation.

Fault Reset Procedure

Instructions on how to reset the device after a fault condition.

Auxiliary/Manual Release

Details the use of the manual release for unlocking the guard door.

Emergency Release

Describes the emergency release mechanism for opening a locked safety guard.

Bolt Locking Mechanism

Explains the two mechanisms used to lock the bolt actuator.

Wiring Examples

Wiring: Kinetix 300 & GLT Time Delay

Example wiring for a Category 1 stop with Kinetix 300 and GLT safety relay.

Wiring: Cat 0 Stop with GLT Time Delay

Example wiring for a Category 0 stop with GLT Time Delay Safety Relay.

Wiring: PowerFlex 525 & GLT Time Delay

Example wiring for a Category 1 stop with PowerFlex 525 and GLT safety relay.

Wiring: SMC-50 & GLT Time Delay

Example wiring for a Category 1 stop with SMC-50 and GLT safety relay.

Wiring: Cat 0 Stop with GSR-DI & GLP

Example wiring for Cat 0 stop with speed monitored lock using GSR-DI and GLP.

Wiring: Cat 0 Stop with GSR-SI & GLP

Example wiring for Cat 0 stop with speed monitored lock using GSR-SI and GLP.

Wiring: PowerFlex 525, GSR-SI & GLP

Example wiring for Cat 1 stop with PowerFlex 525, GSR-SI, and GLP.

Wiring: SMC-50 & GLP

Example wiring for Cat 1 stop with SMC-50 and GLP.

Wiring: Kinetix 300 & GLP

Example wiring for Cat 1 stop with Kinetix 300 and GLP.

Wiring: PowerFlex 70 & GLP

Example wiring for Cat 1 stop with PowerFlex 70 and GLP.

Specifications

Safety Ratings

Details safety classifications, standards, and functional safety data.

Operating Characteristics

Lists operational parameters like voltage, current, and response times.

Dimensions

Provides detailed physical dimensions of the MAB unit.

Environmental Protection

Guidance on protecting the device from environmental factors.

Catalog Numbers

Lists part numbers for handle assemblies, lock modules, and accessories.

Replacement Parts

Identifies available replacement parts for the Access Box and its modules.

Troubleshooting and Assistance

LED Indicator Troubleshooting Guide

Interprets LED status patterns to diagnose faults and operational issues.

Troubleshooting: DIA Illuminated, State Not Illuminated

Diagnoses internal faults based on specific LED indicator states.

Troubleshooting: DIA Illuminated, State Flash 1x

Diagnoses handle configuration or DIP switch errors.

Troubleshooting: DIA Illuminated, State Flash 2x (Standalone)

Diagnoses input errors in standalone mode.

Troubleshooting: DIA Illuminated, State Flash 2x (Series)

Diagnoses input errors in series connection mode.

Troubleshooting: DIA Illuminated, State Flash 3x

Diagnoses handle assembly read errors.

Troubleshooting: DIA Illuminated, Lock Flash 1x

Diagnoses signal sequence errors.

Troubleshooting: No DIA/State Illumination

Diagnoses issues related to handle configuration or DIP switch settings.

Troubleshooting: DIA Not Illuminated, State Flash 3x

Indicates readiness to learn a new handle assembly.

Troubleshooting: DIA Not Illuminated, State Flash ~3s

Indicates normal operation with door open, or blocked handle.

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