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Rockwell Automation Reliance SP500 User Manual

Rockwell Automation Reliance SP500
122 pages
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Instruction Manual
SP500 AC Drive
Installation and Operation Manual
Version 3.1
D2-3356-5

Table of Contents

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Rockwell Automation Reliance SP500 Specifications

General IconGeneral
BrandRockwell Automation
ModelReliance SP500
CategoryController
LanguageEnglish

Summary

Chapter 1 Introduction

Who Should Use This Manual

Manual intended for qualified electrical personnel for installation, programming, startup, and maintenance.

Installation Overview

Describes installation and troubleshooting, covering planning, mounting, wiring, parameter adjustment, and checks.

Requesting Assistance from Reliance Electric

Provides contact information for technical assistance and sales offices for questions or problems.

Chapter 2 Learning About the SP500 Drive

Standard Features

Lists key features of the SP500 drive, including keypad, diagnostics, overload capacity, enclosure types, and protection.

Drive Description

Explains the SP500 drive as a PWM inverter, its components, operation, and control methods.

Identifying the Drive by Model Number

Explains how to identify the drive using its model number, indicating voltage, enclosure, and horsepower.

Power Ratings and NEMA Enclosure Ratings

Details power ratings and NEMA enclosure types for various SP500 drive models.

Chapter 3 SP500 System Planning

Installation Site Requirements

Provides guidelines for selecting a satisfactory installation site, including environmental conditions and clearances.

Wiring Requirements

Outlines areas to evaluate for wiring: conduit size, power/control wiring, and motor lead lengths.

Recommended Power Wire Sizes

Provides tables for recommended power wire sizes based on drive models and applicable codes.

Recommended Motor Lead Lengths

Provides recommendations for motor lead lengths to reduce line disturbances and noise.

Input AC Line Branch Circuit Fuses

Selecting Input AC Line Branch Circuit Fuses

Explains the necessity of input branch circuit fuses and provides recommended fuse values.

Installing an Emergency Stop

Installing an Emergency Stop

Addresses programming for operational stops and the need for a hardwired external emergency stop.

Motor Considerations

Discusses drive output current rating versus motor nameplate current and derating.

Chapter 4 Installing the Drive

Mounting the Drive

Instructions on attaching the drive to a surface using provided mounting holes and bolts.

Routing Wires

Guidelines for installing wiring in conformance with codes, using separate conduits, and avoiding chafing.

Installing External Components

Covers installation of disconnects, transformers, and AC line branch protection outside the SP500 enclosure.

Setting the Analog Input Jumper on the Regulator Board

Explains setting jumper J6 for 0-10 VDC or 0-20 mA analog speed reference input.

Chapter 5 Wiring the Drive

Input Power Wiring

Steps to connect AC input power to the drive, including verifying voltage/frequency and connecting leads.

Signal and Control Wiring

Describes terminal strip connections for signal (speed reference, analog output) and control (stop, start) wiring.

Digital Input Wiring

Covers digital input wiring to terminals 6-11, using the drive's 24 VDC supply.

Output Power Wiring

Steps to connect AC output power from the drive to the motor, including routing and tightening.

Grounding the Drive

Grounding

Procedures for grounding the drive using an equipment grounding conductor to earth ground.

Chapter 6 Completing the Installation

Checking the Installation With the Power Off

Procedures for checking installation before powering up, including wire sizes, torque, and components.

Checking Drive Operation

Steps to check drive operation after installation, including power application and initial startup.

Chapter 7 Keypad and Display Operation

Display Description

Describes the four-character LED display and its indications during power-up and operation.

Key Descriptions

Details the functions of the six membrane keys on the keypad.

LED Descriptions

Explains the eight LEDs indicating drive status or monitor mode values.

Program Mode

Details how to enter and exit program mode to display/modify parameters and error logs.

Monitor Mode Operation

Monitor Mode

Describes monitor mode as default for viewing output data like RPM, %Load, and Volts.

Displaying Percent Selected Speed Reference

Procedure to display speed reference as a percentage, requiring parameter F-13.

Scaling RPM Display and Reference

Explains how to scale RPM display and reference to engineering units using parameter F-08.

Changing the Reference Using the Keypad

How to increase/decrease speed reference using keypad keys in local control.

Chapter 8 Programming Reference

Displaying or Changing Parameter Values

Procedure to access, display, and modify drive parameters.

Ensuring Program Security

How to enable/disable parameter programming using password lockout (F-20).

Parameter Descriptions

Detailed descriptions of various drive parameters, starting with F-00.

Chapter 9 Troubleshooting Reference

Verifying DC Bus Voltage

Procedure to safely check DC bus voltage before servicing components.

Troubleshooting the Drive Using Fault Codes

Defines fault codes, lists causes, and suggests corrective actions for common faults.

Accessing and Clearing the Error Log

Explains how to access and clear the drive's error log containing fault history.

Checking Power Module Circuitry

Procedure to check power module circuitry, including fuses, diodes, and IGBTs, with power off.

Appendix A Technical Specifications

Service Conditions

Lists environmental and electrical service conditions for the SP500 drive.

Dimensions

Provides physical dimensions and weight for SP500 drive enclosures A through D.

Drive Inputs

Summarizes drive input signals like speed reference, start, stop, and function loss.

Drive Outputs

Summarizes drive output signals, including analog output, status relay, and snubber resistor braking.

Appendix B Record of User Settings

Appendix C Alphabetical Listing of Parameters

Appendix D Compliance with Machinery Safety Standard EN-60204-1:1992

Appendix E Compliance with Electromagnetic Compatibility Standards

Introduction to EMC Standards

Provides information on SP500 drive compliance with European EMC standards.

EMC Compliance Requirements

Lists requirements for SP500 drive compliance, including model number, CE mark, and AC Mains Filter.

Installing the AC Mains Filter

Describes how to identify and install AC Mains Filters to limit conducted electromagnetic emissions.

Grounding the Drive/Filter Assembly

Instructions for connecting the drive/filter assembly to earth ground per EN-60204-1.

Appendix F Replacement Parts

Glossary

Index

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