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Rockwell Automation SMC Dialog Plus User Manual

Rockwell Automation SMC Dialog Plus
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User Manual
SMC Dialog Plus
Controller
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Table of Contents

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Rockwell Automation SMC Dialog Plus Specifications

General IconGeneral
BrandRockwell Automation
ModelSMC Dialog Plus
CategoryController
LanguageEnglish

Summary

Product Overview

Description

Provides a summary of the SMC Dialog Plus controller's features and capabilities.

Operation

Explains how the SMC Dialog Plus controller functions during motor operation.

Starting Modes

Details the various methods for motor start-up and acceleration.

Protection and Diagnostics

Covers safety features and fault reporting mechanisms for system monitoring.

Control Options

Describes advanced motor starting and stopping capabilities.

Installation

Receiving and Storing

Procedures for handling and storing the equipment before installation.

General Precautions

Important safety and handling guidelines for installation process.

Enclosures and Mounting

Requirements for housing and physically installing the controller unit.

Power Factor Correction Capacitors and Fuses

Guidelines for integrating capacitor banks and selecting fuses.

Protective Modules and Special Applications

Details protection components and considerations for bypass/multi-motor setups.

Human Interface Module and Communication Setup

Connecting HMI modules and communication devices to the controller.

Converter Modules and EMC Considerations

Module selection, connection, and electromagnetic compatibility guidelines.

Wiring Recommendations and Accessories

Guidelines for wire separation and required accessories.

Wiring

Terminal Locations

Identifies connection points for various controller models.

Power and Control Wiring

Procedures and requirements for connecting power and control circuits.

Fan Power and Control Terminal Designations

Information on heatsink fan power and terminal functions.

Wiring Diagrams

Illustrates typical and specific wiring configurations for controller applications.

Programming

Overview, Keypad, and Menu Structure

Introduction to controller programming, keypad layout, and menu navigation.

Password Protection and Search Mode

Procedures for securing controller settings and searching parameters.

Parameter Management and Modification

Understanding controller memory and procedures for changing parameters.

Soft Start, Current Limit, Dual Ramp, and Full Voltage Start Parameters

Adjusting parameters for specific motor start modes.

Basic and Advanced Setup Parameters

Essential and advanced parameters for controller configuration.

Calibration

Motor Data Entry

Inputting motor specifications for accurate controller calibration.

Calibration Procedure

Step-by-step guide to calibrate the controller to the connected motor.

Metering

Overview and Viewing Metering Data

Introduction to monitoring functions and accessing motor performance data.

Options

Human Interface Module Functionality

Explains how HMI buttons interact with control options.

Control Option Functionality and Parameters

Overview and parameters for options like Soft Stop, Pump Control, and Braking.

Wiring Diagrams and Sequences of Operation

Connection diagrams and operational timing for various control options.

Serial Communications

Overview and Logic Control Data

Introduction to serial communication and data for PLC control.

Control Enable and SMC Status Data

Enabling communication control and understanding controller status.

Remote I/O Examples and Configuration

Demonstrations and setup for PLC integration via Remote I/O.

Explicit Messaging and Data File Setup

Using explicit messaging for parameter transfer between devices.

Diagnostics

Overview and Protection Programming

Introduction to fault diagnostics and protective feature configuration.

Fault Display and Clearing

How faults are displayed on the controller and methods to clear them.

Fault Buffer, Codes, and Auxiliary Contact

Storing, referencing, and signaling faults using buffer and contacts.

Fault Definitions

Explanations of various fault conditions, causes, and troubleshooting steps.

Troubleshooting

Introduction and Safety Precautions

Safety guidelines for maintenance personnel during troubleshooting.

Troubleshooting Flowchart and Fault Displays

Guide for diagnosing issues and understanding fault codes.

Troubleshooting Common Situations

Tables for diagnosing motor and operational problems like no start or slow acceleration.

Control Module Removal and Replacement

Procedures for safely removing and replacing the controller's control module.

Component Resistance Checks

Testing power modules and interface boards for resistance faults.

Specifications

Electrical Ratings and Protection

Details power circuit ratings, transient, and short circuit protection.

Control Circuit, Power Requirements, and Heat Dissipation

Control voltage, power needs, and controller thermal output specifications.

EMC, Overload, Metering, and Converter Specs

EMC levels, overload features, metering accuracy, and converter outputs.

Environmental Ratings

Operating, storage, and environmental conditions for the controller.

Parameter Information

Parameter List - Metering, Faults, Basic Setup

Details parameters for metering, fault handling, and basic configuration.

Parameter List - Control Options and Advanced Setup

Parameters for advanced control features and configuration settings.

Parameter List - Calibration and Cross-Reference

Parameters for motor calibration and cross-reference tables.

Renewal Parts

Control Module Renewal Parts

Part numbers for ordering replacement control modules.

Power Module Renewal Parts

Part numbers for ordering replacement power modules.

Component Renewal Parts

Part numbers for SCRs, interface boards, fans, and fuses.

Accessories

Protective Modules, Terminal Lugs, IEC Terminal Covers

Accessories for protection, wiring, and terminal connections.

Human Interface Modules

Models and part numbers for Human Interface Modules.

Communication Modules, Cables, Converter Modules

Part numbers for communication modules, cables, and converter modules.

Glossary

Glossary Terms A-C

Definitions for terms starting with A, B, and C.

Glossary Terms D-P

Definitions for terms starting with D, E, F, G, H, J, K, L, and P.

Glossary Terms P-S

Definitions for terms starting with P, PR, PRE, PRO, R, RS, S.

Glossary Terms S-U

Definitions for terms starting with S, T, U.

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