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Rockwell Automation RELIANCE ELECTRIC SP500 User Manual

Rockwell Automation RELIANCE ELECTRIC SP500
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RELIANCE
ELECTRIC
S&S!
SP500
AC
Drive
Installation
and
Operation
Manual
Version
3.1
Instruction
Manual
D2-3356-5
Rockwell

Table of Contents

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Rockwell Automation RELIANCE ELECTRIC SP500 Specifications

General IconGeneral
CategoryDC Drives
Output Voltage0-500 VDC
Control MethodDigital
ManufacturerRockwell Automation
Enclosure RatingNEMA 1

Summary

CHAPTER 1 Introduction

1.1 Who Should Use This Manual

Identifies the intended audience for the manual, focusing on qualified electrical personnel.

1.2 Installation Overview

Outlines the fundamental tasks required for installing the SP500 drive, including planning and checks.

1.3 Requesting Assistance from Reliance Electric

Provides contact information for obtaining technical support and assistance from Reliance Electric.

CHAPTER 2 Learning About the SP500 Drive

2.1 Standard Features

Lists the key features and capabilities of the SP500 AC drive, such as keypad control and drive protection.

2.2 Drive Description

Explains the operational principles, components, and control methods of the SP500 drive.

2.3 Identifying the Drive by Model Number

Details how to interpret the drive's model number to understand its specifications and ratings.

2.3.1 Power Ratings and NEMA Enclosure Ratings

Presents a table detailing the power ratings and NEMA enclosure types for various SP500 drive models.

2.4 Component Locations

Shows diagrams illustrating the physical location of major components within different drive enclosures.

2.5 Option Kits

Lists available optional kits for the SP500 drive, such as braking kits, with their model numbers.

CHAPTER 3 SP500 System Planning

3.1 Installation Site Requirements

Specifies environmental conditions, temperature, and humidity requirements for drive installation.

3.1.1 Determining the Total Area Required for Installation

Provides drive dimensions for enclosures A through D to calculate installation space needs.

3.1.2 Providing Proper Air Flow Clearances

Details required minimum clearances around the drive for adequate ventilation and heat dissipation.

3.2 Wiring Requirements

Covers essential considerations for drive wiring, including conduit size, wire specifications, and lead lengths.

3.2.2 Recommended Power Wire Sizes

Specifies the recommended wire gauge and size for AC input and output power connections.

3.2.4 Recommended Motor Lead Lengths

Advises on maximum allowable lengths for motor leads to prevent electrical disturbances.

3.3 Selecting Input AC Line Branch Circuit Fuses

Provides guidance on selecting appropriate fuses for AC input line branch circuit protection.

3.4 Installing an Emergency Stop

Outlines requirements for providing an external, hardwired emergency stop circuit for safety.

3.5 Motor Considerations

Discusses factors for selecting and applying motors with the SP500 drive, including horsepower and current ratings.

CHAPTER 4 Installing the Drive

4.1 Mounting the Drive

Instructions on how to physically mount the drive unit to a surface using designated mounting holes.

4.2 Routing Wires

Guidelines for properly routing signal, control, and power wiring in separate conduits to avoid interference.

4.3 Installing External Components

Covers the installation of external components such as disconnects, transformers, and contactors.

4.4 Setting the Analog Input Jumper on the Regulator Board

Explains how to configure the analog input for voltage or current signals using jumper J6.

4.5 Preparing the Motor

Outlines essential checks and preparations related to the motor before installation.

CHAPTER 5 Wiring the Drive

5.1 Input Power Wiring

Step-by-step instructions for connecting the AC input power to the drive terminals.

5.2 Signal and Control Wiring

Details on connecting various control and signal wires to the regulator board's terminal strip.

5.2.1 Analog Speed Reference Wiring

Instructions for connecting analog speed reference signals using terminals 1-3.

5.2.3 Digital Input Wiring

Information on connecting digital inputs for control signals using terminals 6-11.

5.3 Output Power Wiring

Instructions for connecting the AC output power wiring from the drive to the motor terminals.

5.4 Grounding

Essential procedures for properly grounding the drive, motor, and associated components for safety.

CHAPTER 6 Completing the Installation

6.1 Checking the Installation With the Power Off

Procedures for verifying correct wiring and component installation before energizing the drive.

6.2 Checking Drive Operation

Steps to confirm proper drive functionality and motor operation after installation.

CHAPTER 7 Keypad and Display Operation

7.1 Display Description

Explains the four-character LED display and its indications during operation and diagnostics.

7.2 Key Descriptions

Describes the function of each of the six membrane keys used for drive control and programming.

7.3 LED Descriptions

Explains the meaning of the drive status and monitor mode LEDs on the keypad interface.

7.4 Program Mode

Details how to enter and navigate the drive's parameter programming mode to adjust settings.

7.5 Monitor Mode

Describes how to view drive status, output data, and selected parameters in monitor mode.

7.6 Drive Control

Explains how to use the keypad for local control of the drive, including start, stop, and speed adjustments.

CHAPTER 8 Programming Reference

8.1 Displaying or Changing Parameter Values

Outlines the procedure for accessing, viewing, and modifying drive parameter values.

8.2 Ensuring Program Security

Explains how to use parameter F-20 to enable password protection for drive programming.

8.3 Parameter Descriptions

Provides detailed explanations for all available drive parameters, covering their range, default settings, and function.

CHAPTER 9 Troubleshooting Reference

9.1 Verifying DC Bus Voltage

Safety procedure to check for residual voltage in DC bus capacitors before internal component access.

9.2 Troubleshooting the Drive Using Fault Codes

Guide to diagnosing and resolving drive faults by identifying fault codes and their causes.

9.3 Accessing and Clearing the Error Log

Instructions on how to view, navigate, and clear the drive's internal error log containing fault history.

9.4 Checking the Drive’s Power Module Circuitry with the Power Off

Steps to diagnose power module issues by checking circuitry with the drive de-energized.

APPENDIX A Technical Specifications

A.1 Technical Specifications

Comprehensive technical data including service conditions, dimensions, and environmental specifications for the SP500 drive.

APPENDIX B Record of User Settings

B.1 Record of User Settings

A table template provided for users to record custom parameter settings for future reference.

APPENDIX C Alphabetical Listing of Parameters

C.1 Alphabetical Listing of Parameters

An alphabetically organized list of all programmable parameters with their corresponding parameter numbers.

APPENDIX D Compliance with Machinery Safety Standard EN-60204-1:1992

D.1 Compliance with Machinery Safety Standard EN-60204-1:1992

Lists sections of the EN-60204-1 standard to which the SP500 drive complies.

APPENDIX E Compliance with Electromagnetic Compatibility Standards

E.0 Introduction

Provides an overview of EMC standards and requirements relevant to the SP500 drive installation.

E.1 Compliance Requirements

Details the conditions the SP500 drive must meet, including model number specification and CE marking.

E.2 Installing the AC Mains Filter

Guidance on identifying and installing the AC Mains Filter to meet EMC emission standards.

E.3 Wiring Practices

Specific wiring guidelines for the drive, filter, motor leads, and control stations to ensure EMC compliance.

E.3.1 Connecting the AC Mains Filter Output to the SP500 Drive Input

Instructions for connecting the AC Mains Filter output to the drive’s AC input terminals.

E.3.2 Motor Leads

Requirements for motor lead wiring, including conduit type and length, for EMC compliance.

E.3.5 Operator Control Stations

Guidelines for wiring operator control stations using rigid, conductive conduit or screened cable.

E.3.6 I/O Signals

Wiring requirements for control I/O and signal wiring to maintain EMC compliance.

APPENDIX F Replacement Parts

F.1 Replacement Parts

Lists available replacement parts for various SP500 drive models and horsepower ratings.

GLOSSARY

Glossary

Definitions of technical terms and acronyms used throughout the SP500 AC Drive manual.

INDEX

Index

An alphabetical listing of topics and their corresponding page numbers for quick reference.

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