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Rockwell Automation Reliance electric SP600 Series User Manual

Rockwell Automation Reliance electric SP600 Series
300 pages
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Instruction Manual
SP600 AC Drive
User Manual
Version 2.0
0.5 to 10 HP @ 230 VAC
0.5 to 50 HP @ 460 VAC
0.5 to 20 HP @ 600 VAC
D2-3485-4
NEMA 4X/12 NEMA 1

Table of Contents

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Rockwell Automation Reliance electric SP600 Series Specifications

General IconGeneral
TypeDC Drive
SeriesSP600
ManufacturerRockwell Automation/Reliance Electric
Input Voltage230V, 460V, 575V
Control MethodDigital Control
Communication OptionsEthernet
Enclosure TypeNEMA 1, NEMA 12
Ambient Temperature0°C to 40°C (32°F to 104°F)
Relative Humidity5 to 95% non-condensing
AltitudeUp to 1000m (3300ft) without derating
Speed RegulationTypically 0.1% of base speed with feedback

Summary

1 Introduction

1.1 Manual Conventions

Explains how parameter names are shown in the manual.

1.2 Getting Assistance from Reliance Electric

Provides contact information for technical assistance and sales.

2 About the Drive

2.1 Identifying the Drive by Model Number

Describes how to identify the drive using its model number.

2.2 Identifying the Drive by Frame Size

Explains how drives are identified by horsepower or frame size.

2.3 Power Enclosure Ratings

Details the different NEMA enclosure ratings for the drives.

2.4 Overview of SP600 Drive Features

Provides an overview of the SP600 AC drive's features.

2.5 CE Conformity

Outlines CE compatibility and essential requirements for compliance.

3 Mounting the Drive

3.1 General Requirements for the Installation Site

Covers requirements for the drive's environment and operating conditions.

3.2 Mounting the Drive

Provides instructions and dimensions for mounting the drive.

3.2.1 Verifying the Drive’s Watts Loss Rating

Guides on determining drive watts loss rating for enclosure mounting.

4 Wiring Requirements for the Drive

4.1 Power Wiring

Details requirements for connecting power wiring to the drive.

4.2 Control and Signal Wire

Specifies wiring requirements for control and signal wires.

4.3 Recommended Motor Lead Lengths

Discusses limitations and recommendations for motor lead lengths.

4.4 Selecting Input Line Branch Circuit Protection

Guides the selection of fuses or circuit breakers for input power protection.

5 Finding Wire-Routing Locations and Grounding the Drive

5.1 Routing Input, Motor Output, Ground, and Control Wiring for the Drive

Explains how to route wiring and avoid interference.

5.2 Grounding the Drive

Provides instructions for proper grounding of the drive.

6 Installing Power Wiring

6.1 Removing and Replacing the Cover

Details the steps for removing and replacing drive covers.

6.2 Installing Output Power Wiring

Guides the installation of AC output power wiring to the motor.

6.3 Installing Input Wiring

Covers the installation of incoming line components and wiring.

6.4 Dynamic Braking Connections

Explains how to connect dynamic braking components.

7 Installing Control Wiring

7.1 Stop Circuit Requirements

Outlines requirements for hardwired emergency stop circuits.

7.2 Wiring the Signal and Control I/O

Details wiring for signal and control I/O terminals.

7.3 I/O Wiring Examples

Provides examples of common I/O wiring configurations.

7.4 Wiring Diagram - Control and Motor

Shows a diagram of control and motor wiring.

7.5 Speed Reference Control

Explains methods for obtaining the drive speed reference.

7.6 Remote OIM Configuration

Describes how to configure a remote OIM for control.

8 Completing the Installation

8.1 Checking the Installation

Provides a checklist for final installation checks before powering up.

8.2 Powering Up after Installation is Complete

Details the procedure for applying power after installation.

9 Using the LCD OIM

9.1 Connections

Explains how to connect the LCD OIM in different configurations.

9.2 Installing and Removing the Local LCD OIM (NEMA 1 Drives Only)

Guides installation and removal of the local LCD OIM.

9.3 Display Description

Describes the layout and elements of the LCD OIM display.

9.4 LCD OIM Menu Structure

Outlines the navigation structure of the LCD OIM menus.

9.5 Powering Up and Adjusting the LCD OIM

Covers initial power-up and adjustment of the LCD OIM.

9.6 Selecting a Device in the System

Explains how to select connected devices for OIM access.

9.7 Using the LCD OIM to Program the Drive

Details how to use the OIM for drive programming and parameter adjustment.

9.8 Monitoring the Drive Using the Process Display Screen on the LCD OIM

Explains how to monitor drive parameters using the process display screen.

9.9 Controlling the Drive From the LCD OIM

Describes how to control the drive directly from the LCD OIM.

10 Starting Up the Drive Using the LCD OIM

10.1 Preparing for Start-Up

Lists prerequisites and preparations before starting drive setup.

10.2 Running the Start-Up Routines

Guides the user through the drive's automated start-up configuration routines.

10.3 Other Start-Up Considerations

Discusses additional factors to consider before initial drive startup.

11 Programming Basics

11.1 About Parameters

Provides an overview of parameter types and organization.

11.2 How Parameters are Organized

Explains the file and group structure for organizing drive parameters.

11.3 Accessing the Parameters

Details methods for accessing and navigating drive parameters.

11.4 Using the Write-Protect Password to Ensure Program Security

Explains how to use passwords to protect drive programming.

12 Parameter Descriptions

12.1 Parameter List

Lists all available parameters with their access level and path.

12.4 Parameter Descriptions

Provides detailed descriptions for various drive parameters.

13 Troubleshooting the Drive

13.1 Verifying that DC Bus Capacitors are Discharged Before Servicing the Drive

Details safety procedures for discharging DC bus capacitors before servicing.

13.2 Determining Drive Status Using the Ready LED

Explains how to interpret the Ready LED for drive status.

13.3 About Alarms

Introduces alarm types and how the drive indicates alarm conditions.

13.4 About Faults

Explains fault conditions and how the drive indicates them.

13.5 Test Point Codes and Functions

Lists test point codes and their corresponding functions for diagnostics.

13.6 Common Symptoms and Corrective Actions

Provides common drive symptoms and their corresponding corrective actions.

13.7 Replacement Parts

Lists available OIM cables and NEMA 4 covers for replacement.

13.8 Troubleshooting the Drive Using the LCD OIM

Guides troubleshooting using the LCD OIM's diagnostic information.

A Technical Specifications

Table A.1 – Protection

Lists electrical protection parameters for various drive voltage ratings.

Table A.2 – Agency Certification

Details the agency certifications and applicable standards for the drive.

Table A.3 – Environment

Specifies environmental operating and storage conditions for the drive.

Table A.4 – Electrical

Provides electrical specifications such as voltage and frequency tolerance.

Table A.5 – Control

Outlines control features including method, carrier frequency, and accuracy.

Table A.6 – Control Inputs, Outputs, and Power Supplies

Details specifications for control inputs, outputs, and power supplies.

Table A.7 – Derating Guidelines: SP600 Altitude and Efficiency

Provides derating guidelines based on altitude and efficiency.

Table A.8 – Derating Guidelines:- SP600 Ambient Termperature/Load

Details derating guidelines based on ambient temperature and load.

Table A.9 – Maximum Motor Lead Lengths

Lists maximum motor lead lengths based on drive, motor, and cable type.

Table A.10 – Drive Output Power vs. Voltage Input

Shows drive output power based on input voltage and motor voltage.

C Analog Input Selection Path

Analog Input Selection Path

Illustrates the selection path for analog input signals.

D Process PI Block Diagram

Process PI Block Diagram

Provides a block diagram illustrating the Process PI functionality.

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