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Rockwell Automation Allen-Bradley PowerFlex 755TS TotalFORCE Control User Manual

Rockwell Automation Allen-Bradley PowerFlex 755TS TotalFORCE Control
100 pages
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PowerFlex 755TS Products
with TotalFORCE Control
Catalog Numbers 20G2, 20GE
Installation Instructions
Original Instructions
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Rockwell Automation Allen-Bradley PowerFlex 755TS TotalFORCE Control Specifications

General IconGeneral
ModelPowerFlex 755TS
Output Voltage0...Input Voltage
Enclosure TypeIP20
Communication ProtocolsEtherNet/IP, DeviceNet, ControlNet, PROFIBUS DP, Modbus TCP, Modbus RTU
Control MethodSensorless Vector Control
SafetySafe Torque Off (STO)
Storage Temperature-40...70 °C (-40...158 °F)
Relative Humidity5...95% noncondensing
AltitudeUp to 1000 m (3300 ft) without derating; Derate above 1000 m
CertificationsCE, UL, cUL

Summary

Chapter 1 Product Overview

Product Advisories

Read the following precautions before you begin installation of the product.

Catalog Number Explanation

Details how to interpret product catalog numbers, drive types, enclosure codes, and voltage ratings.

Product Rating Cross-reference

Cross-references product ratings to frame sizes and input voltage/output amp ratings.

Fastener Torque Sequences

Illustrates initial and final torque sequences for components fastened to a heat sink.

Hardware Installation Diagrams

Identifies assembly diagrams, fastener types, tool usage, and final assembly torque.

Configuration Tool Options

Lists available tools for product configuration such as HIM, software, and computers.

Chapter 2 Receiving, Handling, and Storage

Receiving

Procedures for inspecting incoming shipments for damage or lost items.

Approximate Weights

Provides approximate weights for different drive frames for handling and mounting planning.

Handling

Guidelines for safe lifting and transport of products to avoid injury or damage.

Storage

Precautions for storing equipment after receiving to maintain its condition.

Chapter 3 Prepare for Installation

CE Conformity

Details compliance with EU directives like Low Voltage Directive (LVD) and EMC Directive.

Installation Requirements Related to EN 61800-5-1 and the Low Voltage Directive

Lists installation requirements for CE LVD compliance based on frame size and altitude.

Installation Requirements Related to EN 61800-3 and the EMC Directive

Outlines installation requirements for EMC compliance, including cable shielding and grounding.

Location Planning

Considers environmental factors, ventilation, and cable exit points for optimal site selection.

Mounting Surface

Guidelines for preparing and using a flat vertical surface for wall mount installations.

Environment

Specifies conditions for indoor use, protection from moisture, sunlight, and corrosive atmospheres.

Temperatures

Lists operating and storage temperature ranges for different enclosure ratings and frames.

Minimum Clearances

Specifies required vertical clearances for drive heat sink and chassis airflow.

Approximate Dimensions

An index of dimensional drawings for various product frame sizes and enclosure types.

Chapter 4 Mechanical and Electrical Installation

Installation of Products with Corrosive Gas Protection (XT)

Instructions for products with XT protective covers for corrosive environments.

Access Panels, Covers, and Doors

Procedures for removing and replacing access panels, covers, and doors on drives.

Hardware Connections

Details hardware connections for HIM, power devices, and option modules in the control pod.

Main Control Circuit Board

Describes components and connectors on the main control circuit board for different protections.

Hardware Enable Circuitry

Configures the hardware enable function using the ENABLE jumper on the main control board.

Safety Enable Circuitry

Instructions for using the SAFETY enable jumper, which must be removed for safety options.

Drive Device Ports

Identifies drive ports and their assignments for devices like HIM, I/O, and communication adapters.

Chapter 5 Power Wiring

AC Supply Source Considerations

Guidelines for selecting and connecting AC supply sources up to 100,000 amps.

Motor Considerations

Recommendations for motor types with inverter grade insulation systems.

Grounding Requirements

Essential information on connecting the safety ground-PE to the system ground.

RF Emission Category C3 Compliant Wiring

Requirements for achieving RF emission compliance using shield termination brackets.

Power Cable Specifications

Details acceptable power cable types, descriptions, and minimum insulation ratings.

Terminal Block Specifications

Provides wire size ranges, torque specifications, and recommended tools for terminal blocks.

Three-phase Power Terminal Locations

Illustrates locations of power terminal blocks and termination points for frames 1-5.

Frames 1...7 AC Input Power Terminals

Diagrams showing AC input terminal configurations for frames 1 through 7.

Frames 5...7 Common DC Input Terminal Locations

Illustrates DC input terminal locations and termination points for frames 5 through 7.

Fuse and Circuit Breaker Ratings

Recommended AC line input fuse and circuit breaker types and ratings for protection.

Chapter 6 Service and Maintenance

Recommended Preventative Maintenance

Provides a schedule and tasks for routine preventive maintenance to ensure uptime.

Predictive Maintenance

Utilizes algorithms to monitor component lifespan and predict replacement needs.

Maintenance of Industrial Control Equipment

General safety practices and procedures for servicing industrial control equipment.

Solid-state Devices

Guidelines for testing and maintaining solid-state controls to prevent damage.

Replacement Parts

Lists replaceable parts and accessories with catalog numbers and publication references.

Commonly Used Installation and Service Tools

Lists essential tools required for installation, testing, basic maintenance, and repairs.

Remove Power from the System

Critical safety procedures for safely removing power before attempting any service.

Start Up After Repairs

Steps to follow before placing the drive back into operation after maintenance or repair.

No-load DC Bus Voltage and Output Current Measurements

Procedures for measuring DC bus voltage and output current for diagnostics.

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