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Rockwell Automation PowerFlex 755TM User Manual

Rockwell Automation PowerFlex 755TM
120 pages
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Application Technique
Original Instructions
Drives in Common Bus Configurations with PowerFlex 755TM Bus
Supplies

Table of Contents

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Rockwell Automation PowerFlex 755TM Specifications

General IconGeneral
Input Voltage380-480 V AC
Control MethodVector Control
Communication OptionsEtherNet/IP, ControlNet, DeviceNet
Enclosure TypeIP20
Storage Temperature-40 to 70 °C
Relative Humidity5 to 95% non-condensing
AltitudeUp to 1000 m
SafetyUL, CE, cUL
Cooling MethodFan-cooled
Frame SizeFrame 1

Summary

Preface

About This Publication

Provides an overview of common bus configurations, their advantages, and the scope of the document.

Definition of Common Bus Configuration

Explains what a common bus configuration entails, including inverter connections and energy sharing.

Chapter 1 DC Bus Wiring Guidelines

Drive Line-up

Guidelines for arranging drives in a common bus system for optimal performance and inductance minimization.

DC Bus Connections

Recommendations for interconnecting drives to the DC bus to minimize inductance for optimum system operation.

Bus Bar Versus Cable

Guidelines for using cables to connect drives to the system bus within a cabinet.

Precharge

Explains the process of gradually increasing DC bus voltage and charging filtering capacitors.

PowerFlex 750-Series Frame 1…4 AC Drives

Details the precharge hardware and function for PowerFlex 750-Series frame 1-4 AC drives.

PowerFlex 750-Series Frame 5…7 DC Input Common Bus Drives

Describes the precharge mechanism for PowerFlex 750-Series frame 5-7 DC input common bus drives.

PowerFlex 755TM Frame 8…15 Common Bus Inverters

Explains the precharge function implementation for PowerFlex 755TM frame 8-15 common bus inverters.

Kinetix 5700 Single-axis and Dual-axis Servo Drives

Covers Kinetix 5700 servo drive system connection to common DC bus systems and precharge.

Chapter 2 Regenerative Bus Supply Configuration

Supported Products

Lists the products supported for regenerative bus supply configuration.

Typical System Configurations

Describes typical configurations for PowerFlex 755TM regenerative bus supply.

General Considerations

Key considerations for system components, DC bus type, and protection in regenerative systems.

AC Power System Resonance Conditions

Discusses power system resonance issues with active front end technology and mitigation.

Dynamic Bus Control for Large Capacitor Bank Applications

Explains Dynamic Bus control for managing DC bus voltage with external capacitor banks.

Sizing Regenerative Bus Supply

Provides methods for sizing the PowerFlex 755TM regenerative bus supply.

Chapter 3 Shared DC Bus Configuration (Piggyback)

Supported Products

Lists supported products for shared DC bus configurations.

Typical System Configuration

Describes typical configurations for PowerFlex 755TL/TR drive as a shared DC bus supply.

General Considerations

Key considerations for system components, DC bus type, and grounding in shared DC bus systems.

Precharge Interlocking

Details precharge interlocking for shared DC bus configurations to prevent damage.

DC Bus Termination

Explains how frame size affects DC bus connection for PowerFlex TL/TR drives.

Sizing Shared Bus Supply AC Drive

Methods for sizing the PowerFlex 755TL/TR AC drive for shared DC bus applications.

Chapter 4 Non-regenerative Bus Supply Configuration

Supported Products

Lists supported products for PowerFlex 755TM non-regenerative bus supply.

Typical System Configurations

Describes typical configurations for PowerFlex 755TM non-regenerative bus supply.

General Considerations

Key considerations for system components, DC bus capacitance, and impedance.

Precharge Interlocking

Details precharge interlocking for non-regenerative bus supplies.

Kinetix 5700 Servo Drives

Information on connecting Kinetix 5700 servo drives to PowerFlex 755TM bus supply systems.

Sizing Non-Regenerative Bus Supply

Provides methods for sizing the PowerFlex 755TM non-regenerative bus supply.

Chapter 5 Paralleling Two PowerFlex 755TM Regenerative Bus Supplies

System Characteristics

Discusses paralleling regenerative bus supplies to increase total DC bus power rating or for redundancy.

Supported Products

Lists supported products for paralleling regenerative bus supplies.

Typical System Configuration

Describes typical configurations for parallel regenerative bus supplies.

General Considerations

Key considerations for AC line voltage, DC bus type, and protection in parallel systems.

Parallel Operation of Two PowerFlex 755TM Regenerative Bus Supplies

Details requirements for parallel operation, including isolation transformers and grounding.

Load Sharing Two PowerFlex 755TM Regenerative Bus Supplies

Discusses requirements for load sharing between two regenerative bus supplies.

Appendix A Electrical Ratings, Recommended Protective Devices, and DC Bus Capacitance

AC and DC Circuit Protection Devices

Information on required feeder and branch circuit protection and disconnect devices.

Circuit Protection Configurations

Illustrates AC and DC circuit protection configurations for various drive types.

PowerFlex 755TM Non-regenerative Supply, All Configurations

Recommended external AC input overload/over-current protective devices for non-regenerative supplies.

PowerFlex 755TM Regenerative Bus Supply, Frame 6

Details AC input circuit breaker and DC output fuse requirements for Frame 6 regenerative supplies.

PowerFlex 750-Series AC Drive, Frame 1…7

Information on DC input fuses and disconnect switches for PowerFlex 750-Series drives.

Kinetix 5700 Servo Drive, All Configurations

Fuse selection guidelines for Kinetix 5700 servo drives in common bus configurations.

400V AC Rating Tables

Contains 400V AC rating tables for PowerFlex 750-Series drives, Frames 1-7.

Appendix B Power Component Accessories

Bus Supply Capacitors

Information on evaluating DC bus µF/A ratio and using external capacitor banks.

Common Mode Core

Describes the function of common mode cores for attenuating high frequency transients.

Usage With Regenerative Bus Supply

Details common mode core usage with PowerFlex 755TM regenerative bus supply.

Ground Fault Indicator Filter

Explains ground fault detection and the function of ground fault indicator filters.

Zig-zag Transformer

Describes the use of zig-zag transformers for creating artificial neutrals in ungrounded systems.

PowerFlex 755TM Control Pod Rule

Specifies the requirement for one control pod per PowerFlex 755TM common bus inverter.

Appendix C PowerFlex 755TL/TR AC Drive Electrical Ratings and DC Bus Capacitance

400V AC Rating Table

Provides AC output ratings and DC bus capacitance for PowerFlex 755TL/TR drives (400V AC).

480V AC Input

Details AC output ratings and DC bus capacitance for PowerFlex 755TL/TR drives (480V AC).

600V AC Input

Provides AC output ratings and DC bus capacitance for PowerFlex 755TL/TR drives (600V AC).

690V AC Input

Contains AC output ratings and DC bus capacitance for PowerFlex 755TL/TR drives (690V AC).

Appendix D Mixed Architecture Resources

PowerFlex 750-Series 600V AC Mixed Architectures

Addresses mixing PowerFlex 750-Series drives with other inverters on a common DC bus.

DC Bus Voltage Control Methods

Recommends methods for controlling DC bus voltage and preventing overvoltage faults.

Logic Interlocking

Details logic interlocking to monitor DC bus overvoltage faults and prevent excessive voltage.

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