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General| Efficiency | Up to 98% |
|---|---|
| Control Method | Vector Control |
| Enclosure Type | NEMA 1 |
| Communication Protocols | EtherNet/IP, DeviceNet, ControlNet, Profibus, Modbus |
| Dimensions | Varies by model |
| Weight | Varies by model |
| Cooling Method | Air or Liquid Cooling |
General safety precautions for handling and operating the drive.
Accessing support resources and product documentation.
List of abbreviations used throughout the document.
Describes the electrical topology of the PowerFlex 7000 drive.
Details the three rectifier configurations for 'B' frame drives.
Describes the cooling methods used for the drive.
Information on motor compatibility with the drive.
Provides electrical diagrams for various voltage configurations.
Discusses functional safety features integrated into the drive.
Details the Safe Torque Off functional safety feature.
Describes ArcShield technology for reducing arc flash hazards.
Overview of the human-machine interface and its configurations.
Checks to perform before applying control power to the drive.
Explanation of safety interlocks for drive compartment access.
Identification of components within the control/cabling cabinet.
Description of the voltage sensing assembly and its function.
Procedure for replacing the voltage sensing circuit board.
Methods for protecting the drive from input voltage transients.
Details the Transient Suppression Network (TSN) module.
Description and replacement procedure for surge arresters.
Details filter capacitors and their mounting plate.
Procedure for replacing filter capacitors.
Methods for testing filter capacitors.
Identification of components within the converter cabinet.
Description of the PowerCage module and its components.
Procedures for checking resistance of power semiconductors.
Description of SGCT snubber circuits and components.
Procedures for testing SGCTs and associated snubber components.
Procedure for checking SGCT anode-to-cathode resistance.
Procedure for measuring snubber resistance for SGCTs.
Procedure for measuring snubber capacitance for SGCTs.
Step-by-step procedure for replacing an SGCT.
Procedure for replacing snubber and sharing resistors.
Procedure for replacing snubber capacitors.
Description of Silicon Controlled Rectifier PowerCage Modules.
Procedures for testing SCRs and associated snubber components.
Procedure for checking SCR anode-to-cathode resistance.
Procedure for measuring snubber resistance for SCRs.
Procedure for measuring snubber capacitance for SCRs.
Procedure for replacing SCRs and SPGDB.
Procedure for ensuring uniform clamping pressure on thyristors.
How to check and adjust clamping pressure.
Description of temperature sensors and their locations.
Procedure for replacing the thermal sensor.
Procedures for replacing heatsinks and heatpipes.
Procedure for replacing heatsinks.
Procedure for replacing heatpipes.
Description of the PowerCage gasket and its function.
Procedure for replacing damaged PowerCage gaskets.
Procedure for removing the PowerCage module.
Description of the Self-powered SGCT Power Supply (SPS) board.
Calibration information for the SPS board.
Equipment required for testing SPS boards.
Description of the Self-Powered Gate Driver Board (SPGDB).
Calibration information for the SPGDB.
Detailed testing procedure for SCR SPGDB.
Information and handling of fiber optic cabling.
Description of the air pressure sensor and its function.
Procedure for replacing the air pressure sensor.
Description of components within the DC Link cabinet.
Description of the DC Link reactor and its function.
Procedure for removing the DC Link.
Description of cooling fans and their types.
Procedure for replacing Ziehl-Abegg fans.
Procedure for removing fan hood with limited overhead clearance.
Procedure for removing fan hood with adequate overhead clearance.
Procedure for removing the main fan assembly.
Maintenance procedures for fan impellers.
Procedure for removing the impeller from the motor shaft.
Procedure for installing the impeller assembly onto the motor shaft.
Information on maintaining fan impeller balance.
Procedure for replacing air filters.
Description of control power distribution configurations.
Explanation of the drive's ride-through functionality.
Description of the AC/DC power supply unit.
Details terminal connections for the Pioneer Power Supply.
Details terminal connections for the Cosel Power Supply.
Procedure for calibrating the power supply output voltage.
Procedure for replacing the power supply unit.
Procedure for replacing power supply diodes.
Description of the UPS option for maintaining control power.
Procedure for replacing the UPS unit.
Description of the low voltage control section components.
Description of the DC/DC power supply and its function.
Details terminals and connections for the DC/DC Power Supply.
Procedure for replacing the DC/DC power supply.
Description of the Drive Processor Module (DPM).
Procedure for replacing the Drive Processor Module (DPM).
Description of the Analog Control Board (ACB).
Description of status indicators on the ACB.
Description of the Interface Module (IFM).
Description of analog inputs and outputs on the ACB.
Details the current loop transmitter functionality.
Details the isolated process receiver functionality.
Description of non-isolated analog outputs.
Description of the auxiliary 24V power supply.
Procedure for replacing the Analog Control Board (ACB).
Description of encoder feedback options.
Details available encoder options for the drive.
Description of the 20B-ENC-3 encoder interface.
Description of the Universal Encoder Interface.
Details the operation of quadrature encoders.
Details the operation of positional (absolute) encoders.
Guidelines for selecting positional encoders for optimal performance.
Description of External Input/Output (XIO) boards.
Procedure for replacing an External Input/Output Board.
Description of Optical Interface Boards (OIB).
Procedure for replacing an Optical Interface Board (OIB).
Procedure for replacing the Optical Interface Base Board (OIBB).
Overview of preventive maintenance activities for the drive.
Maintenance tasks performable while the drive is running.
Maintenance tasks to be performed during scheduled downtime.
Important information to record during maintenance.
Physical inspection procedures for drive components.
Checks performed with control power applied.
Final checks to perform before restarting the drive.
Additional tasks to consider during preventive maintenance.
Guidelines for reporting on preventive maintenance activities.
General overview of spare part storage requirements.
Reconditioning procedures for various power supplies.
Procedure for reconditioning AC/DC power supplies.
Procedure for reconditioning DC/DC power supplies.
Storage requirements for the 1606 Power Supply.
Storage requirements and reconditioning for UPS batteries.
Storage requirements for control equipment and boards.
Energizing procedures for SGCT/SCR/SPS during storage.
Storage requirements for cooling fans.
Storage requirements for signal conditioners.
Table detailing the maintenance schedule for spare parts.
Matrix showing supporting devices for spare parts.
Guidelines for connecting various power supplies.
Connection guidelines for Pioneer/Cosel power supplies.
Connection guidelines for IGDPS modules.
Connection guidelines for the IntelliVAC Control Module.
Connection guidelines for the Absopulse AC/DC Converter.
Connection guidelines for the Absopulse DC/DC Converter.
Connection guidelines for the 1606 Power Supply.
General connection guidelines for control equipment and boards.
Specific connection guidelines for the Analog Control Board (ACB).
Guidelines for connecting power components.
Specific connection guidelines for SGCT to IGDPS.
Specific connection guidelines for SGCT to SPS Board.
Specific connection guidelines for SCR to SPGDB.
Table detailing connection wire sizes by AWG/MCM.
Table of torque specifications for various threaded fasteners.
General overview of insulation resistance testing.
Description and importance of insulation resistance testing.
Step-by-step procedure for insulation resistance testing.
List of equipment required for insulation resistance testing.
Detailed steps for performing the insulation resistance test.
Specific steps for testing Voltage Sensing Boards.
Specific steps for testing the grounding network.
Final drive testing steps for insulation resistance.
Importance of air cleanliness for drive performance.
Information on potentially hazardous materials in the drive.
Details on capacitor dielectric fluid and handling.
Information on disposal of printed circuit boards.
Information on disposal of lithium batteries.
Information on chromate plating and disposal.
Safety precautions to take in case of fire.
Instructions for the proper disposal of the drive.
Lists changes and updates for publication revisions.
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