16 Rockwell Automation Publication 7000-UM202H-EN-P - November 2023
Chapter 1 PowerFlex 7000 Drive Overview
18-pulse Rectifier with Separate Isolation Transformer
For high power constant torque applications and/or when the line voltage is
higher than the motor voltage, a transformer is required for voltage matching
(indoor and outdoor transformer options are available). The 18-pulse rectifier
uses SCRs instead of the SGCTs used for an AFE rectifier. When used for high
power constant torque applications, the 18-pulse rectifier has lower losses than
the AFE rectifier, making 18-pulse ideal for the highest power requirements.
The 18-pulse isolation transformer provides the required input impedance and
addresses common mode voltage just like the separate isolation transformer
used with the AFE rectifier. However, instead of a PWM rectifier switching
pattern and a single rectifier bridge, the 18-pulse configuration mitigates line
side harmonics through harmonic current cancellation in the isolation
transformer phase shifted secondary windings. The inverter is the same
configuration for all available rectifier options.
Figure 4 - 3300/4160V 18-pulse Rectifier with Separate Isolation Transformer
Cooling Technology These VFDs are supplied with heatsinks for most configurations and heatpipes
for the highest-power AFE configurations. While both configurations draw
heat away from the semiconductors, heatpipes are bigger, more efficient, and
require larger fans and airflow.
Information and graphics in this manual show both configurations.
DC LINK
L+ M+
MACHINE CONVERTER
U (T1)
V (T2)
W (T3)
4U (Z1)
4V (Z2)
4W (Z3)
ISTX
SCRs
3U (Y1)
3V (Y2)
3W (Y3)
2U (X1)
2V (X2)
2W (X3)
SGCTs
LINE CONVERTER
L- M-
DC LINK
L+ M+
MACHINE CONVERTER
U (T1)
V (T2)
W (T3)
4U (Z1)
4V (Z2)
4W (Z3)
ISTX
SCRs
3U (Y1)
3V (Y2)
3W (Y3)
2U (X1)
2V (X2)
2W (X3)
SGCTs
REMOTE
1U
1V
1W