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Rockwell Automation PowerFlex series User Manual

Rockwell Automation PowerFlex series
294 pages
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USER MANUAL
Firmware Version 1.006 - 2.001
PowerFlex® Digital DC Drive

Table of Contents

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Rockwell Automation PowerFlex series Specifications

General IconGeneral
BrandRockwell Automation
ModelPowerFlex series
CategoryDC Drives
LanguageEnglish

Summary

Chapter 1 Installation and Wiring

Typical Power Wiring Diagrams

Illustrates recommended power wiring configurations for AC input and DC output connections.

Chapter 2 Drive Start Up

Drive Start Up Checklist

Lists essential steps for completing the drive commissioning procedure, ensuring proper configuration.

Before Applying Power to the Drive

Outlines critical configuration checks, including DIP switches and input settings, before applying power.

Applying Power to the Drive

Describes the procedure for applying power to the drive and verifying control circuit voltages.

Chapter 3 Programming and Parameters

Chapter 4 Troubleshooting

Faults and Alarms

Defines faults and alarms, categorizing them into user-configurable and non-configurable types.

Manually Clearing Faults

Provides a step-by-step guide on acknowledging and clearing faults after corrective action has been taken.

Fault Descriptions

Lists and describes common drive faults, including possible causes and recommended actions.

Alarm Descriptions

Details common drive alarms, their types, and descriptions, with guidance on actions to take.

Common Drive Symptoms and Corrective Actions

Offers troubleshooting guidance for common drive issues like failure to start or incorrect motor rotation.

Appendix C Application Notes

Fine Tuning the Regulators

Provides procedures for optimizing the drive's performance by fine-tuning the armature current, field current, speed, and voltage regulators.

Manually Adjusting the Current Regulator Tune Settings

Guides users on manually adjusting armature inductance to fine-tune the speed regulator based on I Reg Error.

Fine Tuning the Field Current Regulator

Outlines a procedure for optimizing the field current regulator for constant torque and power applications.

Fine Tuning the Speed Regulator

Provides a step-by-step procedure for fine-tuning the speed regulator using the test generator and analog outputs.

Fine Tuning the Voltage Regulator in the Field Converter

Explains how to tune the voltage regulator to maintain constant armature voltage during field weakening.

Field Current Curve Tuning Procedure

Details the steps for tuning the field current curve to control motor flux and torque.

Appendix D Control Block Diagrams

Speed / Torque Regulator

Provides a block diagram of the speed and torque regulation system, including limits and feedback.

Speed Feedback

Illustrates different speed feedback methods including DC tachometer and digital encoder connections.

Speed Regulator PI Block

Details the structure of the Speed Regulator PI block, including gains, adaptive settings, and anti-windup logic.

Current Regulator

Presents a block diagram of the current regulator, including limits and feedback.

Field Current Regulator

Illustrates the field current regulator's control loop, including voltage and current regulation.

PID Control

Illustrates the PID control loop structure, including setpoints, feedback, and error calculation.

Fault / Alarm Mapping

Maps fault and alarm codes to their corresponding parameter settings for response configuration.

Appendix E Installing a Communication Adapter

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