Rockwell Automation RELIANCE ELECTRIC SP500 - Table of Contents

Introduction
1.1. Who Should Use This Manual .............:ccccccecceeeeeceeceeeeeeeeeeceaeeeseeeeseeeeetnneeeenees 1-4
1.2 Installation OVErVieW ............ecccceccccececeeceeeeeeceeeeeeeeeecaeeceeeesecaeeeeciaeeesereetineeesaes 1-1
1.3 Requesting Assistance from Reliance Electric .........0.....ccceeeeeceeeeeeeeeeeeeeteees 1-4
Learning About the SP500 Drive
2.1 Standard Features ...........eeccccceccececececeeceeeceeeeceeeceeeeeeseceeeeeeeeessueeeeeeeessaeeessieeens 2-1
2.2 Drive DOSCIIPTION ....... cee teeter eette tere rennet eee etntieee eet tnieeeeeeninineeeeennineeeesenaas 2-2
2.3 Identifying the Drive by Model NUmbet ...........0..ccccceececeeeeeeeeeeeeeteeeeeetnneeeeerenea 2-6
2.3.1 Power Ratings and NEMA Enclosure Ratings ......0......cccceceeseeeeeesiees 2-7
2.3.2 Enclosure Ratings and SIZeS ............c:cccccceeececeeeeeeeeceeeeseceeeeeeeeeentaeeesnees 2-8
2.4 Component Locations...........cccccccccccece cececeeceeeeee secre seeeseeeeeeseeeeseeeessiseeteneeees 2-8
2.5 Option Kits 22.2... cee ceccccec cece ceceeeececeeeeceeeeceaaeeecceeseaeeeesaaeeseeeeeseaeeeseeeeessueeessnees 2-13
SP500 System Planning
3.1. Installation Site Requirement .............::ccccecceecceeeeeeeeeeceeeeeeeeeseeeeeeeeeeteaeeeseneeees 3-1
3.1.1 Determining the Total Area Required for Installation ........0....cee 3-2
3.1.2 Providing Proper Air Flow Clearances, .........0...:ccccecccceeeceeesereetsteeeeeneees 3-4
3.1.3 Verifying the Drive’s Power Loss Rating ............:ccceeeeesseeeeeeeetteeeeeenees 3-4
3.2 Wiring Requirement .......... cece teeter eee eenneee eee enieeeeeetineeeeeeetiieeeeeetiieeeeertaa 3-4
3.2.1 Verifying Conduit SIZES ..0.... eee ccc ceeeeeeeceeceeeeeeeecaeeeseaeeesereeeestaeeesaees 3-4
3.2.2 Recommended Power Wire SiZ@S...........:::ccccceceeceeeceeeeseceeeeeeeeteteesenees 3-4
3.2.3 Recommended Control and Signal Wire SiZeS ..........0..eeeeeeteeeeeerees 3-6
3.2.4 Recommended Motor Lead Lengths ....00.......ccceeeeeereeeeeeteteeeeenteeeeeeenas 3-6
3.3 Selecting Input AC Line Branch Circuit FUS@S.........0...cccceeceeceeeeeeeeeeeeeeneeeeeeeees 3-8
3.4 Installing an Emergency Stop.........eccceccccecceeeceeeeeeeceeeeceeeeseneeeseneeseeeeeetnaeeesaees 3-9
3.4.1. Complying with Machinery Safety Standard EN 60204-1:1992 ............ 3-9
3.5 Motor Considerations ............cccccccccceeeeceeeceeeececeeeeneeeeeeeeeceeeseneeeesaeeeteueeeetiaeenes 3-9
3.5.1 Single-Motor Applications. ............ccccccceceeceeeceeceeeeeeeeceeeeseceeeeeeeeesntaeeesnees 3-9
3.5.2 Multiple-Motor Applications «2.0.0... ecccceeecteeeeeeeneeeeeeencieeeeeetneeeeeeeas 3-10
Installing the Drive
4.1. Mounting the Drive occ eer tree eerie reer eieeeeereiieeeeeeninineeeeennineeeeeenias 4-1
4.2 ROUTING WIPES 000... etree cette eee rete ee erent eee e tees eee tneeeeeeninineeeeennineeeesenias 4-1
4.3 Installing External Component. ............:::cccccceeceeeeeeceeeeeeeeeeeeseeeeeeeeetsaeeeteneeees 4-6
4.3.1 DISCONNECHS ..0.0.. ee eee teenie eee ener eee eeineeeeeeedieeeeseeinieeeeteniineeeesenas 4-6
4.3.2 Input AC Line Branch Protection .............c:cccceccceeeseeeeceeeeeeeeeereeessteeesnees 4-6
4.3.3 TransfOrMerS ........ 0c cece er ee eceee eee ecieeeeeencieeeeeeenieeeeeeeinineeeeeeineeeeenniees 4-6
4.3.4 Output Contactors ........eccccccccceeeceeceeeeeeeeeeeceeeeseeeeseceeseceeesereeesnneesenees 4-7
4.3.5 Mechanical Motor Overload Protection .............::c:cccceeceeeseeeeeeeeeeeeeeees 4-7
4.4 Setting the Analog Input Jumper on the Regulator Board ............::::ecceee 4-7
4.5 Preparing the MOtor......... ccc etter ee etieeeeeeeicieeeeetiieeeeeesieeeeesniineeeeeenaees 4-8
Contents