EasyManua.ls Logo

Rockwell Automation PowerFlex 700

Rockwell Automation PowerFlex 700
156 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
USER MANUAL
PowerFlex® 700L Liquid-Cooled
Adjustable Frequency AC Drive

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Rockwell Automation PowerFlex 700 and is the answer not in the manual?

Rockwell Automation PowerFlex 700 Specifications

General IconGeneral
BrandRockwell Automation
ModelPowerFlex 700
CategoryController
LanguageEnglish

Summary

Important User Information and Safety Guidelines

Safety Guidelines Overview

Explains operational differences of solid-state equipment and responsibilities for application, including warnings.

Chapter 1 General Installation Information

Preface Overview

Introduces the manual's scope, target audience, and excluded information for the drive.

Enclosure Ratings

Describes enclosure types (Open-Chassis, Type 1) for PowerFlex 700L drives and mounting requirements.

AC Supply Source Considerations

Details requirements for AC supply systems, including kVA, impedance, and circuit breaker selection.

Chapter 2 Frame 2 Installation

Mounting Considerations

Covers drive dimensions, required installation space, and clearance requirements for proper mounting.

Equipment Lifting Procedures

Provides instructions and safety precautions for safely lifting and handling the drive unit.

Mounting Requirements

Details enclosure design, panel sizing, and fastener specifications for secure drive mounting.

Wire Routing and Conduit

Guides on routing signal, control, and power wiring in separate conduits to prevent interference.

Grounding the Drive

Explains safety ground connection requirements and procedures for ungrounded or resistive grounded systems.

Power Wiring Installation

Covers installation of incoming line components, input power, output contactors, and motor wiring.

Control Wiring Details

Details wiring connections for the drive's control terminals, including specific terminal specifications.

Synchronization and Communication Connections

Describes control synchronization and DPI communication cable connections for drive modules.

Drive Connection Points and HIM

Details DPI port connections, HIM options, and external door-mounted HIM setup.

Chapter 3 Frame 3 A and 3 B Installation

Drive Components Overview

Describes the composition of Frame 3A and 3B drives, including Input Filter and Power Module Bays.

Installation Space Requirements

Illustrates drive dimensions for calculating installation space for Frame 3A and 3B drives.

Air Flow Clearances

Specifies minimum clearances for air circulation around drive enclosures for proper ventilation.

Power Module Mounting Clearances

Details vertical clearance requirements for power modules to ensure proper airflow and prevent faults.

Verifying Module Input Ratings

Emphasizes verifying plant power meets input requirements and matches drive nameplate voltage.

Equipment Lifting Procedures

Provides instructions and safety precautions for safely lifting and handling the drive equipment.

Pallet and Bracket Removal

Provides instructions for safely removing the pallet and mounting brackets from the drive.

Input Filter Bay Lifting

Illustrates instructions for lifting the input filter bay component of the drive.

Power Module Lifting

Shows instructions for lifting the power module, warning against using bus bars for handling.

Power Module Support Features

Details features for attaching support brackets to power modules to prevent mechanical damage.

Control Cassette Removal

Explains location and removal of Active Converter and Inverter control cassettes for access to wiring.

Wire Routing Guidelines

Details wiring installation codes, separate conduit routing, and wire chafing prevention for Frame 3A/3B drives.

Power Module Grounding

Details grounding conductors for power modules and input filter bays, and specifies corner grounding rules.

Input Power Wiring Installation

Provides steps for connecting three-phase AC input power leads to drive terminals and tightening connections.

Output Power Wiring Installation

Guides on routing and connecting AC output power wiring from drive terminals to the motor, including conduit rules.

Control Wiring Between Bays

Details control wiring between input filter and power module bays for factory-wired drives.

Synchronization Connections

Explains control synchronization cable connections for Frame 3A and 3B drives.

DPI Connections and HIM Options

Details DPI connection points for drives and options for connecting external HIM devices.

External Door-Mounted HIM Connection

Details connecting an optional external door-mounted HIM to the drive's DPI port.

Chapter 4 Cooling Loop Installation

Explanation of Cooling Loop Types

Explains different types of drive cooling loops, including liquid-to-liquid heat exchangers.

Recommended Cooling Loops

Lists recommended liquid-to-liquid heat exchangers from Rockwell Automation based on drive frame size.

Drive Coolant Requirements

Details coolant compatibility, recommended coolants, and corrosion inhibitors for drive loops.

Cooling Loop Application Guidelines

Provides guidelines for applying cooling loops, including temperature ranges, flow switches, and material recommendations.

Drive Coolant Connections

Explains how to connect coolant inlet and outlet lines for Frame 2, 3A, and 3B drives using flare fittings.

Chapter 5 Programming and Parameters

Affected 700 Vector Control Parameters

Details specific 700 Vector Control parameters affected by the drive structure.

Utility File Parameters

Lists parameters within the Utility file, specifically for diagnostics and alarms.

Communication File Parameters

Describes parameters related to communication file settings, including DPI port selection and logic masks.

Affected 700 S Phase II Control Parameters

Details specific 700S Phase II Control functions affected when used with the drive structure.

Chapter 6 Troubleshooting

Faults and Alarms

Details drive faults (stopping conditions) and alarms (non-critical issues) with their types and descriptions.

Drive Status Indications

Explains how drive operational states are monitored and indicated via LEDs and the Human Interface Module (HIM).

Manually Clearing Faults

Provides step-by-step instructions on how to clear drive faults using the HIM or parameter settings.

700 Vector Control Fault Descriptions

Lists and describes specific faults related to the 700 Vector Control system, including cause and action.

700 S Phase II Control Fault Descriptions

Lists and describes specific faults related to the 700S Phase II Control system, including cause and action.

Clearing Alarms

Explains that alarms clear automatically when the condition is resolved and describes specific 700S Phase II Control alarms.

Replace Door Filter (Frames 3 A3 B)

Details the procedure for replacing the door filter in the input filter cabinet for specific drive frames.

Appendix A Supplemental Drive Information

Specifications

Details drive specifications such as agency certification, protection parameters, environment, and electrical characteristics.

Derating Guidelines

Provides guidelines for derating drive output current based on altitude, ambient temperature, and carrier frequency.

HorsepowerCurrent Ratings

Lists normal duty and heavy duty drive ratings (continuous, 1-min, 3-sec) for various voltage and frame sizes.

Watts Loss

Presents watts loss values for filter, power, and complete drive sections based on rated load, speed, and PWM carrier frequency.

Fuse and Circuit Breaker Ratings

Provides recommended AC line input fuse and circuit breaker information for short circuit protection.

Appendix B Frame 2 Schematic

Regenerative Drive Wiring Diagram with TB4

Illustrates the regenerative drive wiring diagram for Frame 2 with TB4 connections (400/480V, 3 Phase).

Regenerative Drive Wiring Diagram without TB4

Illustrates the regenerative drive wiring diagram for Frame 2 without TB4 connections (400/480V, 3 Phase).

Appendix C Frame 3 A and 3 B Schematics

Frame 3 A Regenerative Drive Wiring Diagram (400480 V)

Shows the wiring diagram for Frame 3A regenerative drive with 400/480V, 3 Phase configuration.

Frame 3 A Regenerative Drive Wiring Diagram (600690 V)

Shows the wiring diagram for Frame 3A regenerative drive with 600/690V, 3 Phase configuration.

Frame 3 A ConverterInverter Power Module Wiring (400690 V)

Illustrates the wiring diagram for Frame 3A converter/inverter power module (400/690V, 3 Phase).

Frame 3 A Dual Inverter Power Module Wiring (400690 V)

Illustrates the wiring diagram for Frame 3A dual inverter power module (400/690V, 3 Phase).

Frame 3 B Regenerative Drive Wiring Diagram (400480 V)

Shows the wiring diagram for Frame 3B regenerative drive with 400/480V, 3 Phase configuration.

Frame 3 B Regenerative Drive Wiring Diagram (600690 V)

Shows the wiring diagram for Frame 3B regenerative drive with 600/690V, 3 Phase configuration.

Frame 3 B Active Converter Power Module Schematic (400690 V)

Presents the schematic for Frame 3B active converter power module (400/690V, 3 Phase).

Frame 3 B Inverter Power Module Schematic (400690 V)

Presents the schematic for Frame 3B inverter power module (400/690V, 3 Phase).

Related product manuals