Safco CS-I 150A

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CS-I User and Maintenance, R.2.8 ENG

Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy

tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it

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Main Page

Manual Notes2
Index5
System Overview8
Warnings and Precautions for Safe Use10
Main Features11
Warning Lights, Switches, Buttons and Their Functionality12
Installation and Connectors14
Power Output Section16
Description of the Features of the Connectors and Signals17
Hydraulic Connection20
EDIT Menu21
Set the Basic Configuration21
System Power on and First Window21
Operation of the Control and Parameters21
Description of the Parameters in the Display Window22
Input to Program Parameters and First Setting (Spot-Weld or Seam-Weld)23
Spot Program Parameters in Cycles24
Table of Contents25
Spot Program Parameters in Milliseconds26
Min. Limit Current Limit T.weld 1 Max27
Spot Cycle Parameters Description28
T.weld 1 Min34
T.weld 2 Max35
T.weld 2 Min35
Resistance Value35
Res.max Limit35
Res.min Limit35
Meas.elect.close35
Meas.elect.close Tol35
Meas. Current Cut36
End Measure Elect36
End Measure Elect.tol.+0.036
Weld Press36
Tol Press36
Weld Force36
Tol.force36
- Forge37
- Seam Program Parameters in Cycles38
- Seam Program Parameters in Milliseconds39
- Seam Cycle Parameters Description40
- System Parameters45
- Auto-Step51
- Communications53
- Error Log55
- Inputs / Outputs Check56
- Machine Calibration58
- Automatic Calibration Procedure60
- Manual Calibration Procedure60
- Significance of the Parameters of Calibration60
- Copy Program62
- CAN Bus Measures63
- RUN Mode66
- Start Cycle Inputs and Concomitantly66
- Pre Stroke Function67
- Selection of Running Programs67
- External Input Weld Current Enable68
- Inputs Protection68
- Over Temperature of the Transofmer/Diode (Thermostat)68
- Control Inputs69
- Emergency/Pressure Switch69
- Current Probe/Voltage Probe69
- Reset Alarms69
- Control Outputs70
- Reset Steps70
- Main Solenoid Valves70
- Proportional Valve70
- Anti-Concomitance71
- Connecting a Personal Computer71
- End Cycle71
- Connecting a Printer71
- Connecting to a Network72
- Control Mode and Features73
- Duty Rate D%73
- Duty Rate Compensated Primary Voltage V%73
- Constant Current IK73
- Welding Mode "Advanced"74
- Tips Connections to CS-I/P74
- Tips for the Voltage Acquisition74
- Constant Power, PK75
- Constant Energy, EK76
- Adaptive, AD77
- Messaging and Display78
- Main Measures Window79
- Sub Windows Measures in Different Modes of Work80
- Selection Mode, of the Program to Execute84
- Control Function of the Welded Spot84
- Alarms and Warnings86
- General System Messages86
- Start Weld Messages88
- Messages During Weld Cycle88
- Control Messages During Current Erogation90
- Control Messages on Advanced Weld Modes91
- PC Program92
- PC Adapter Module from RS232 to RS48592
- Expansion Module Interface Connectors92
- Expansions, Interfaces, Software Options92
- Technical Data93
- Electrical Characteristics Power, Inputs and Outputs93
- Mechanical Dimension98
- Attachments100
- Connections Schematics100
- Serial Connection Cable for Personal Computer103
- Network Cable RS-232 to RS-485104
- Network Cable USB to RS-485105
- Spot Cycle Timing Diagram106
- Seam Cycle Timing Diagram107
- Product Disposal at the End of Its Life108
- Password109

Safco CS-I 150A - Page 3

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