CS-I User and Maintenance, R.2.8 ENG
Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy
tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it
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Index
Index 5
1. CS-I system overview. ......................................................................................... 8
2. Warnings and precautions for safe use .......................................................... 10
2.1. Applicable safety rules ..................................................................................... 10
2.2. Main features ..................................................................................................... 11
2.3. CS-I/T warning lights, switches, buttons and their functionality .................. 12
2.4. Notes on installation ......................................................................................... 14
3. Installation and connectors .............................................................................. 14
3.1. Connecting the CS-I / P ..................................................................................... 14
3.1.1 Power supply section ........................................................................................ 14
3.1.2 Power output section ........................................................................................ 16
3.1.3 Description of the features of the connectors and signals. ........................... 17
3.1.4 Hydraulic connection ........................................................................................ 20
4. Operation of the control and parameters ........................................................ 21
4.1. System power on and first window .................................................................. 21
4.2. EDIT Menù .......................................................................................................... 21
4.2.1 Set the basic configuration............................................................................... 21
4.2.2 Input to program parameters, and first setting (Spot-weld or Seam-weld). . 23
4.2.3 Spot program parameters in cycles ................................................................. 24
4.2.4 Spot program parameters in milliseconds ...................................................... 26
4.2.5 Spot cycle parameters description .................................................................. 28
4.2.6 Forge .................................................................................................................. 37
4.2.7 Seam program parameters in cycles ............................................................... 38
4.2.8 Seam program parameters in milliseconds .................................................... 39
4.2.9 Seam cycle parameters description ................................................................ 40
4.2.10 System Parameters ........................................................................................... 45
4.2.11 Auto-Step ........................................................................................................... 51
4.2.12 Communications ............................................................................................... 53
4.2.13 Error Log ............................................................................................................ 55
4.2.14 Inputs / outputs Check. ..................................................................................... 56
4.2.15 Machine Calibration .......................................................................................... 58
4.2.16 Copy Program .................................................................................................... 62
4.2.17 CAN bus Measures ............................................................................................ 63
5. RUN mode .......................................................................................................... 66
5.1. Start cycle inputs and concomitantly .............................................................. 66
5.2. Selection of Running Programs ....................................................................... 67
5.3. Pre stroke function ............................................................................................ 67
5.4. External input weld current enable. ................................................................. 68
5.5. Inputs Protection ............................................................................................... 68
5.5.1 Over temperature of the transformer / diode (Thermostat) .............................. 68
5.6. Control inputs .................................................................................................... 69
5.6.1 Emergency ....................................................................................................... 69
5.6.2 Pressure switch ................................................................................................ 69
5.6.3 Current probe ................................................................................................... 69
5.6.4 Voltage probe ................................................................................................... 69
5.6.5 Reset alarms .................................................................................................... 69
5.6.6 Reset steps ...................................................................................................... 70
5.7. Control outputs .................................................................................................. 70
5.7.1 Main Solenoid valves (EV 1,2,3,4) ................................................................... 70
5.7.2 Forge solenoid valves and roll motor (EV 5) ................................................... 70
5.7.3 Pre stroke solenoid valve (EV 6 PRE-STROKE) .............................................. 70
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