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Samson 3241 Series User Manual

Samson 3241 Series
86 pages
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Translation of original instructions
EB 8015 EN
Edition May 2020
Type3241 Valve · DIN version
In combination with an actuator,
e.g. a Type3271 or Type3277 Pneumatic Actuator
Type3241 Valve with Type3271 Actuator (left) and Type3277 Actuator (right)

Table of Contents

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Samson 3241 Series Specifications

General IconGeneral
BrandSamson
Model3241 Series
CategoryControl Unit
LanguageEnglish

Summary

Safety Instructions and Measures

Intended Use

Defines the intended application and scope of the SAMSON Type 3241 Globe Valve.

Reasonably Foreseeable Misuse

Lists applications and activities that are not considered part of the valve's intended use.

Qualifications of Operating Personnel

Specifies the required training and qualifications for personnel handling the valve.

Personal Protective Equipment

Recommends specific protective gear for safe operation and maintenance.

Revisions and Other Modifications

States that unauthorized modifications are not permitted by SAMSON.

Safety Features

Describes the fail-safe position of the control valve based on actuator type.

Warning Against Residual Hazards

Advises on preventing hazards from process medium, pressure, or moving parts.

1.1 Notes on Possible Severe Personal Injury

Details critical safety risks like bursting in pressure equipment.

1.2 Notes on Possible Personal Injury

Covers risks such as burns, hearing loss, and crush hazards from moving parts.

WARNING: Risk of Personal Injury Due to Preloaded Springs

Highlights the danger associated with preloaded springs in pneumatic actuators.

1.3 Notes on Possible Property Damage

Outlines potential issues like valve damage from contamination or incorrect torques.

1.4 Warnings on the Device

Explains specific warning labels found on the device itself.

Markings on the Device

2.1 Valve Nameplate

Describes the information provided on the valve's identification plate.

2.2 Actuator Nameplate

Refers to associated documentation for actuator nameplate details.

2.3 Material Numbers

Explains how to identify valve materials using item numbers and seat codes.

2.4 Label When an Adjustable Packing Is Installed

Details the instructional label for adjustable packing on the valve.

Design and Principle of Operation

Fail-Safe Position

Explains how the valve behaves upon loss of air supply or control signal.

Actuator Stem Extends (FA)

Describes the fail-close action where the stem extends upon signal loss.

Actuator Stem Retracts (FE)

Describes the fail-open action where the stem retracts upon signal loss.

3.1 Versions

Details different versions of the valve, including insulating sections and micro-flow options.

Actuators

Discusses the preferred combination with SAMSON actuators and replacement options.

3.2 Additional Fittings

Recommends optional fittings like strainers and bypass valves for improved operation.

3.3 Valve Accessories

Lists available accessories for the control valve, referencing a data sheet.

3.4 Technical Data

Provides key technical specifications including temperature range and leakage class.

Dimensions and Weights

Presents tables detailing the physical dimensions and weights of the valve based on DN and actuator size.

Shipment and On-Site Transport

4.1 Accepting the Delivered Goods

Guides users on checking the delivery scope, damage, and determining lifting requirements.

4.2 Removing the Packaging from the Valve

Provides instructions on when and how to remove protective packaging before installation.

4.3 Transporting and Lifting the Valve

Covers safety precautions and methods for safely moving and lifting the valve assembly.

4.3.2 Lifting the Valve

Details the procedure for lifting larger valves using appropriate equipment.

4.4 Storing the Valve

Provides guidelines for proper storage to prevent damage, including temperature and humidity recommendations.

Installation

5.1 Installation Conditions

Specifies requirements for work position, pipeline routing, and mounting orientation.

Mounting Position

Recommends installing the valve with the actuator upright, detailing exceptions.

5.2 Preparation for Installation

Lists essential checks and preparations before installing the valve, such as cleaning and verifying data.

NOTICE: Risk of Valve Damage Due to Incorrect Insulation

Warns against improper insulation application for medium temperatures.

NOTICE: Risk of Valve Damage Due to Excessively High or Low Tightening Torques

Advises on observing specified torques to prevent damage or leakage.

NOTICE: Risk of Valve Damage Due to the Use of Unsuitable Tools

Warns against using incorrect tools which can damage the valve.

5.3.1 Mounting the External Anti-Rotation Fixture

Details the steps for mounting the anti-rotation fixture, especially for larger valve sizes.

5.3.2 Mounting the Actuator Onto the Valve

Explains the process of attaching the actuator to the valve, including safety warnings.

5.3.3 Installing the Valve into the Pipeline

Provides step-by-step instructions for fitting the valve into the pipeline, with specific guidance for flange and welding end versions.

5.4 Testing the Installed Valve

Outlines the necessary tests to perform after installation to ensure proper function and safety.

5.4.1 Leak Test

Describes the procedure for performing a leak test to verify seal integrity.

5.4.2 Travel Motion

Details how to check the linearity and smoothness of the actuator stem movement.

5.4.3 Fail-Safe Position

Explains how to verify the valve's fail-safe behavior upon signal interruption.

5.4.4 Pressure Test

Outlines the procedure for conducting a pressure test on the installed valve and piping.

Start-up

WARNING: Safety Risks During Start-up

Covers burn, injury, noise, crush, and exhaust air hazards during the start-up process.

Operation

WARNING: Safety Risks During Operation

Covers burn, injury, noise, crush, and exhaust air hazards during operation.

7.1 Normal Operation

Describes the standard operating procedure for the valve with handwheel in neutral position.

7.2 Manual Operation

Explains how to manually operate the valve in case of supply air failure.

Malfunctions

8.1 Troubleshooting

Provides a guide to identify and resolve common malfunctions and their causes.

8.2 Emergency Action

Outlines procedures for emergency actions to be taken in the event of a valve malfunction.

Servicing

WARNING: Risk of Bursting

Highlights the danger of bursting due to incorrect handling of pressurized equipment during servicing.

WARNING: Risk of Burn Injuries Due to Hot or Cold Components and Pipeline

Warns about potential burns from handling hot or cold valve components during servicing.

WARNING: Risk of Personal Injury Due to Pressurized Components and Process Medium Being Discharged

Warns about dangers from pressurized components and medium discharge during servicing.

WARNING: Risk of Hearing Loss or Deafness Due to Loud Noise

Warns about potential hearing damage from noise emissions during servicing.

WARNING: Crush Hazard Arising from Actuator and Plug Stem Moving

Warns about crush hazards from moving parts during servicing.

WARNING: Risk of Personal Injury Due to Exhaust Air Being Vented

Alerts to injury risks from vented exhaust air during servicing.

WARNING: Risk of Personal Injury Due to Preloaded Springs

Highlights the danger associated with preloaded springs in pneumatic actuators during servicing.

NOTICE: Risk of Valve Damage Due to Excessively High or Low Tightening Torques

Advises on observing specified torques to prevent damage or leakage during servicing.

NOTICE: Risk of Valve Damage Due to the Use of Unsuitable Tools

Warns against using incorrect tools which can damage the valve during servicing.

NOTICE: Risk of Valve Damage Due to the Use of Unsuitable Lubricants

Warns against using incorrect lubricants which can damage the valve during servicing.

9.1 Periodic Testing

Advises on regular checks to prevent potential failures and outlines inspection/testing recommendations.

9.2 Preparing the Valve for Service Work

Lists necessary preparations and tools required before commencing service work on the valve.

9.3 Mounting the Valve After Service Work

Details the steps for reassembling and returning the valve to operation after servicing.

9.4 Service Work

General guidance on performing service tasks, emphasizing prior preparation and post-service checks.

9.4.1 Replacing the Gasket

Provides step-by-step instructions for replacing the gasket in standard and insulated versions of the valve.

9.4.2 Replacing the Packing

Details the procedure for replacing the valve packing, covering standard and ADSEAL types.

9.4.3 Replacing the Seat and Plug

Explains how to replace the valve seat and plug, with recommendations for related parts.

9.5 Ordering Spare Parts and Operating Supplies

Guides users on how to order spare parts, lubricants, and tools, and where to find information.

Spare Parts

Lists available spare parts for the valve with corresponding item numbers.

Lubricant

Refers to a document for details on suitable lubricants for the valve.

Tools

Refers to a document for details on suitable tools for valve maintenance.

Decommissioning

WARNING: Safety Risks During Decommissioning

Covers bursting, injury, noise, burn, and crush hazards during decommissioning.

Removal

WARNING: Risk of Burn Injuries Due to Hot or Cold Components and Pipeline

Warns about potential burns from handling hot or cold valve components during removal.

WARNING: Crush Hazard Arising from Actuator and Plug Stem Moving

Warns about crush hazards from moving parts during removal.

WARNING: Risk of Personal Injury Due to Residual Process Medium in the Valve

Warns about dangers from residual medium in the valve during removal.

WARNING: Risk of Personal Injury Due to Preloaded Springs

Highlights the danger associated with preloaded springs in pneumatic actuators during removal.

11.1 Removing the Valve from the Pipeline

Provides procedures for safely disconnecting and removing the valve from the pipeline for flange and welding end versions.

11.2 Removing the Actuator from the Valve

Refers to associated documentation for the process of removing the actuator.

Repairs

NOTICE: Risk of Valve Damage Due to Incorrect Repair Work

Warns against performing unauthorized repair work to avoid damaging the valve.

12.1 Returning Devices to SAMSON

Outlines the process for returning defective devices to SAMSON for repair or exchange.

E-mail Address

Provides the email address for contacting SAMSON's after-sales service for returns.

Addresses of SAMSON AG and its Subsidiaries

Directs users to find SAMSON's global locations on the website or catalogs.

Required Specifications

Lists essential details needed when registering a return shipment for repair.

Disposal

Observe Local, National and International Refuse Regulations

Stresses the importance of adhering to environmental regulations for disposal.

Certificates

Annex

15.1 Tightening Torques, Lubricants and Tools

References a document containing essential information on torques, lubricants, and tools.

15.2 Spare Parts

Lists available spare parts for the valve with corresponding item numbers.

15.3 After-Sales Service

Provides contact information and required details for SAMSON's after-sales support for service and repairs.

E-mail Address

Provides the email address for contacting SAMSON's after-sales service for support.

Addresses of SAMSON AG and its Subsidiaries

Directs users to find SAMSON's global locations on the website or catalogs for service support.

Required Specifications

Lists essential details needed when requesting after-sales service or support.

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