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Servend S Series User Manual

Servend S Series
52 pages
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Installation, Use & Care Manual
This manual is updated as new information and models are released.
Visit our website for the latest manual. www.manitowocfsg.com
Leader in Ice & Beverage Dispensers
S, SV, SVi, NGF, &
quickdraw
Beverage/Ice Dispensers
Part Number 020003996 4/12

Table of Contents

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Servend S Series Specifications

General IconGeneral
BrandServend
ModelS Series
CategoryBeverage Dispenser
LanguageEnglish

Summary

Safety and Procedural Notices

Understanding Safety Notices

Explains Warning, Caution, and Important notices for safety.

Understanding Procedural Notices

Explains Important and Note notices for procedural information.

Initial Precautions Before Operation

Essential steps before proceeding with installation or operation, including safety warnings and warranty notes.

Section 1 General Information

Manual Overview and Unit Inspection

Guide for reading manual, initial unit inspection, and reporting damage.

Model Number Identification

Lists covered models and explains how to interpret model numbers.

Ice Machine Baffle Kits

Details on baffle kits required for proper installation of ice machines on dispensers.

Additional General Information

Dispenser Accessories and Features

Information on manual fill lids, ice flow restrictors, and optional legs.

Serial Number and Warranty Details

Location of serial number and details on warranty terms, activation, and returns.

Section 2 Installation Instructions

General Installation Guidelines

Assistance for qualified installers and importance of following guidelines for warranty.

Unit Dimensions and Measurements

Provides detailed measurements for various dispenser models in inches and centimeters.

Installation Footprint Requirements

Footprint Specifications for Cutouts

Details required cutout dimensions (A, B, C, D) for different dispenser models.

Countertop Support and Bracing Warning

Warning about cutting countertops and the need for bracing to support dispenser weight.

Location and Clearance Requirements

Dispenser Location Criteria

Specifies environmental conditions like temperature, sun, and level countertop for dispenser placement.

CO2 Safety Warning and Ventilation

Critical safety information regarding CO2 gas, displacement of oxygen, and ventilation.

Ice Machine Installation Clearances

Requirements for mounting ice machines on dispensers, including flush fronts and drain lines.

Pre-installation Checklist

System Component Checklist

Lists necessary components for Pre-mix, Post Mix, Bulk Syrup, and B-I-B systems.

Assembly Instructions

Installing Ice Machine Baffles

Step-by-step guide for installing baffles for S Series and Q Series ice machines.

Electrical Requirements and Grounding

Electrical Specifications and Ampacity

Details minimum circuit ampacity, voltage, and amperage for various models.

Grounding Instructions and Safety

Critical safety information on proper grounding to prevent electric shock.

Electrical Wiring and Safety Precautions

General Electrical Safety Rules

Essential safety rules for using electric appliances, including unplugging before servicing.

Pump Deck Wiring Procedure

Step-by-step instructions for wiring the pump deck, including wire connections and grounding.

Water Supply and Plumbing Diagrams

Recommended Water Plumbing

Guidance on connecting water lines, including check valve importance and avoiding tees.

Diagram and Manifold Locations

Visual guide showing flex manifold and plumbing diagram locations for dispensers.

S/SV150 6 Valve Plumbing Diagram

Manifold Operation for Water Selection

Instructions for changing between carbonated and non-carbonated water using manifold plungers.

S/SV175 8 Valve Plumbing Diagram

Manifold Operation for Water Selection

Instructions for changing between carbonated and non-carbonated water using manifold plungers.

S/SV200/250/SV-250QD 8 Valve Plumbing Diagram

Manifold Operation for Water Selection

Instructions for changing between carbonated and non-carbonated water using manifold plungers.

S/SV200/250 10 Valve Plumbing Diagram

Manifold Operation for Water Selection

Instructions for changing between carbonated and non-carbonated water using manifold plungers.

NGF-250 & NGF-250QD Valve Diagrams

Variety Valve Configuration

Diagrams showing different variety valve configurations and their corresponding manifold connections.

CO2 Supply and Drain Connections

Routing Internal Carb Tank Purge Tube

Instructions for routing purge/pressure relief tubing to a drain, including air gap requirements.

Drain Connection Types

Diagrams showing different drain connection types (bottom, back) for S/SV/SVI/NGF dispensers.

Step-by-Step Installation Procedures

General Specifications Chart

Provides minimum and maximum specifications for water pressure, temperature, CO2, and pre-mix pressures.

Unit Installation Steps

Step-by-step guide for placing dispenser, running lines, and installing drain kits.

Installation Steps and Pressure Settings

Collector Box Mounting and Drain Setup

Instructions for mounting collector box and connecting drain fittings based on setup.

Quickdraw Installation and Pressures

Guidelines for quickdraw unit installation, CO2 supply, and setting various system pressures.

ADA Key Pad Installation

Merchandiser and Splash Panel Removal

Steps for removing merchandiser and splash panel to access components.

ADA Wiring and Touch Pad Box Mounting

Instructions for routing ADA cables and mounting the ADA Key Pad Box.

ADA Key Pad Matrix and System Startup

ADA Key Pad Configuration

Diagrams illustrating key pad layouts for 6, 8, and 10 valve dispensers.

Starting the Beverage System

Procedures for cleaning, sanitizing, and starting the beverage system after installation.

Section 3 Operation

System Overview Diagrams

Visual representation of typical internal and external carbonation beverage dispensing systems.

Component Identification

Dispenser Components Diagram

Labeled illustration identifying key parts of the beverage dispenser.

Sequence of Operation

Ice Dispensing Process

Explains recommended ice types and the mechanical process of ice storage and dispensing.

Beverage Valve Function

Describes how post-mix beverage valves meter water and syrup for proper mixing.

Carbonation Process and Components

Details how carbonation works, including water pressure, CO2 mixing, and key components.

Carbonation and Syrup Systems

CO2 and Water Mixing in Carbonator

Explains how CO2 and water are mixed in the carbonator tank for carbonated water production.

Syrup Location and Storage

Discusses syrup location options and recommended storage temperatures for quality preservation.

Back Room Package Components

Identifies key components of a typical back room beverage system setup.

Beverage System Components

Pressure Regulators and Syrup Pumps

Explains the function of pressure regulators and syrup pumps in delivering beverages.

Bag-In-Box (BIB) Systems

Details B-I-B systems, syrup pumps, and auto bag selectors for high-volume operations.

Racking Systems for Syrup Storage

Information on product placement and organization using racks for B-I-B and Figal systems.

Figal System and Agitation Timer

Figal System Operation

How Figal tanks use CO2 to push syrup and their self-closing valve connectors.

Agitation Timer Function

Explains the non-adjustable timer for periodic ice agitation and its LED indicators.

Operation Checks and Adjustments

Rocking Chute Ice Delivery Switch Adjustment

Guide on adjusting the ice delivery switch for proper ice dispensing based on chute contact.

Quickdraw Ice Portion Adjustments

Setting Ice Portion Sizes

Step-by-step instructions for adjusting ice portion sizes using the control panel buttons.

Sensor Beam Operation and Adjustment

Sensor Beam Sequence and Adjustment

Explains how the sensor beam controls ice dispensing and how to adjust its alignment.

Brix Check Procedure

Tools and Brix Measurement Steps

Instructions for gathering tools, attaching tubes, filling the brix cup, and reading the brix ratio.

Section 4 Maintenance

Daily Cleaning Procedures

Steps for daily cleaning of exterior, drain pan, and dispensing valves, including safety warnings.

Monthly Cleaning and Maintenance Checklist

Monthly Ice Bin Cleaning and Sanitizing

Instructions for cleaning and sanitizing the ice bin, paddle wheel, and related components.

Maintenance Checklist Summary

A summary checklist for essential maintenance tasks like checking CO2 and syrup supply.

Preventive Maintenance and Disassembly

Preventive Maintenance Guidelines

Recommendations for daily, monthly, and periodic maintenance to ensure unit longevity.

Dispenser Bin Disassembly for Cleaning

Steps for disassembling the dispenser bin components for cleaning and maintenance.

Component Removal for Maintenance

Agitator and Paddle Wheel Removal

Detailed steps for removing agitator arm, paddle wheel, and bin liner for non-front and front serviceable motors.

Rocking Chute Disassembly

Instructions for disassembling the rocking chute, including removing the merchandiser and ice chute.

Quickdraw Components Cleaning and Sanitizing

Quickdraw Component Removal and Cleaning

Steps for removing and cleaning quickdraw chamber, cup locator, door, and ice chute cover.

Sanitizing Quickdraw Components

Procedure for mixing and applying sanitizing solution to quickdraw components.

Gear Motor Removal Procedures

Non-Front Serviceable Gear Motor Removal

Guide for removing the gear motor when it is not accessible from the front.

Front Serviceable Gear Motor Removal

Front Serviceable Gear Motor Removal Steps

Instructions for removing and installing a gear motor that is accessible from the front.

Sanitizing Beverage Systems

Beverage System Cleaning Advice

General advice on flushing sanitizing solution from syrup systems and placing the drain pan.

Bag-In-Box (BIB) System Sanitation

Detailed procedure for sanitizing one syrup circuit at a time using mild detergent and bleach solution.

Advanced System Sanitization

BIB Syrup Circuit Sanitation

Steps for drawing detergent and sanitizer solutions through BIB syrup circuits for cleaning.

Figal Beverage System Sanitization

Procedure for sanitizing Figal tanks, including rinsing, detergent, and sanitizer steps.

Shipping, Storage, and Relocation Precautions

Caution about sanitizing and purging systems before moving to prevent damage.

Section 5 Before Calling for Service

Troubleshooting Checklist

A table listing common problems, their possible causes, and corrective actions.

Drink Troubleshooting Guide

Water, Syrup, and CO2 Dispensing Issues

Troubleshooting table for problems like no dispensing, incorrect taste, foaming, or no flow.

Pump and Quickdraw Troubleshooting

Pump Motor Issues

Troubleshooting for pump motors not shutting off, running intermittently, or not pumping.

Quickdraw Mechanism Problems

Troubleshooting for ice dispense door, portion size increasing, or erratic portioning.

Quickdraw Ice Portion Control Program

Program Mode Operations

Flowchart and steps for entering program mode to adjust ice portion sizes and test sensors.

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