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SMC Networks AV2000-02-1 - User Manual

SMC Networks AV2000-02-1
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Doc. No. AV*-OMZ0091
PRODUCT NAME
Soft Start-up Valve
MODEL / Series / Product Number
AV2000-(F,N)02(B,G,S)-1~6(G,D,Y,DO,YO)(Z)(B,C)(-R,Z)-A
AV3000-(F,N)03(B,G,S)-1~6(G,D,Y,DO,YO)(Z)(B,C)(-R,Z)-A
AV4000-(F,N)04(B,G,S)-1~6(G,D,Y,DO,YO)(Z)(B,C)(-R,Z)-A
AV5000-(F,N)06~10(B,G,S)-1~6(G,D,Y,DO,YO)(Z)(B,C)(-R,Z)-A
AVA2000-(F,N)02(B,G,S)(-R,Z)-A
AVA3000-(F,N)03(B,G,S)(-R,Z)-A
AVA4000-(F,N)04(B,G,S)(-R,Z)-A
AVA5000-(F,N)06~10(B,G,S)(-R,Z)-A
AVL2000-(F,N)02(B,G,S)-(1~6)(D,Y,DO,YO,WO)(Z)(-R,Z)-A
AVL3000-(F,N)02(B,G,S)-(1~6)(D,Y,DO,YO,WO)(Z)(-R,Z)-A
AVL4000-(F,N)02(B,G,S)-(1~6)(D,Y,DO,YO,WO)(Z)(-R,Z)-A
AVL5000-(F,N)06~10(B,G,S)-(1~6)(D,Y,DO,YO,WO)(Z)(-R,Z)-A

Table of Contents

Questions and Answers

  • B
    bmillerAug 6, 2025
    What to do if air is not supplied to 2 (A) port, and there is no leakage from 3 (R) port in SMC Networks AV2000-02-1?
    • D
      Daniel HowellAug 6, 2025
      If air is not being supplied to the 2 (A) port and there's no leakage from the 3 (R) port, it could be due to a few reasons. First, check if the operating pressure has decreased and supply the operating pressure within 0.2 to 1.0MPa. Another potential cause is a failure of the pilot valve assembly, in which case you should replace the pilot valve assembly. Also, make sure that the needle operation isn't closed; if it is, turn the needle to the open (“+” direction).
  • G
    grayjoshuaAug 12, 2025
    Why is there air leaking from 3 (R) port in my SMC Networks AV2000-02-1 Control Unit?
    • M
      Michael PaulAug 12, 2025
      Air leaks from the 3 (R) port can occur due to several reasons: * Foreign matter on the valve assembly sheet surface: Air blow the sheet surface of the valve assembly. * Damage to the rubber portion of the valve assembly: Replace the valve assembly. * Damage to the valve spring: Replace the valve spring. * Foreign matter on the piston assembly sheet surface: Air blow the sheet surface of the piston valve assembly. * Damage to the rubber portion of the piston assembly: Replace the piston valve assembly. * Damage to the piston spring: Replace the piston spring.
  • A
    Anthony TaylorAug 18, 2025
    What to do if air is not supplied to 2 (A) port and there is a leakage from 3 (R) port in SMC Networks Control Unit?
    • A
      Adam DuncanAug 18, 2025
      If air is not supplied to the 2 (A) port and there's a leakage from the 3 (R) port, one potential cause is a decrease in operating pressure. Ensure you supply the operating pressure within the range of 0.2 to 1.0MPa. Another cause may be insufficient air supply capacity from the 1 (P) port. In this case, review the piping and the equipment on the upstream side, referring to the precaution of “PIPING”.
  • K
    Kristy DunnAug 25, 2025
    What causes air leaks from 3 (R) port (small amount of leakage) in SMC Networks AV2000-02-1, and how to fix it?
    • P
      Peter WhiteAug 25, 2025
      A small amount of air leakage from the 3 (R) port can be caused by a few issues. It might be due to foreign matter on the sheet surface of the control valve assembly, in which case you should air blow the sheet surface of the control valve assembly. Another possibility is damage to the rubber portion of the control valve assembly, requiring you to replace the control valve assembly. It could also be due to foreign matter on the sheet surface of the valve assembly, so try air blowing the sheet surface of the valve assembly. Finally, the rubber portion of the valve assembly might be damaged, so consider replacing the valve assembly.
  • T
    Tracey ReedAug 30, 2025
    Why is the residual pressure not exhausted in SMC Networks Control Unit?
    • G
      Glen SalinasAug 30, 2025
      If the residual pressure isn't being exhausted, it could be due to a few reasons. First, check if the manual override position of the pilot valve assembly is ON, and if so, switch it OFF. Another potential cause is a failure of the pilot valve assembly, in which case you should replace the pilot valve assembly. It could also be due to damage of the spool spring, requiring you to replace the control valve assembly.

Summary

Safety Instructions

Hazard Warnings and Precautions

Essential safety guidelines, including hazard levels and operational rules.

Warranty and Compliance

Warranty, Disclaimer, and Compliance

Details product warranty, disclaimers, compliance, and legal metrology restrictions.

Product Design and Selection

Design Features and Selection Guidance

Covers product design considerations and guidelines for selecting the right model.

Installation and Operation Notes

Mounting and Technical Operation

Instructions for mounting, maintenance, and specific operational cautions.

Adjustment and Piping

Adjustment and Piping Procedures

Guides for air supply adjustment and proper piping installation.

Piping and Module Combinations

Piping, F.R.L. Combos, and Lockout Control

Details on F.R.L. module connection and lockout type handle operation.

Wiring, Lubrication, and Air Supply

Wiring, Lubrication, and Air Supply Guidelines

Essential information for wiring, lubrication, and air supply requirements.

Air Quality, Environment, and Maintenance

Air Quality, Environment, and Maintenance Procedures

Guidelines for air quality, suitable environments, and maintenance protocols.

Manual Override Operation and Solenoid Warnings

Override Operation and Solenoid Cautions

Instructions for manual override types and warnings for solenoid valves.

Surge Voltage Suppressor Details

Suppressor Configurations and Wiring

Details on different surge voltage suppressor types and their wiring.

DIN Terminal Connector Usage

Connection Procedures for DIN Terminals

Step-by-step guide for connecting the DIN terminal connector.

Connector Options and Compatibility

Entry Direction, Precautions, and Cables

Information on connector entry direction, handling, and compatible cables.

DIN Connector Part Numbers and Diagrams

Connector Part Numbers and Circuit Diagrams

Part numbers for DIN connectors and relevant circuit diagrams.

Product Applications and Specifications

Applications and General Specifications

Describes product uses and lists general technical specifications.

Solenoid Specifications

Electrical and Power Details

Detailed electrical characteristics, voltage fluctuations, and power consumption for solenoids.

How to Order

Model Configuration Options

Guide to selecting models based on various configuration options and codes.

Construction and Parts List

Component Overview and Parts

Detailed breakdown of product appearance, components, and replacement parts.

Optional Parts and Assembly Examples

Optional Parts and F.R.L. Connection

Information on optional parts and connecting to F.R.L. units.

Assembly Example

Illustrative example of assembling the valve with an air combination and spacer.

Assembly of Optional Parts

Bracket and Silencer Assembly

Instructions for assembling optional bracket and silencer components.

Working Principle

Operational Modes

Explains the valve's operation across different modes like low speed, high speed, normal, and exhaust.

Trouble Shooting

Troubleshooting by Operating State

Guide to diagnosing and resolving issues based on operating state and symptoms.

Disassembly Drawing

Component Breakdown Diagram

Exploded view illustration of the product's components for disassembly.

Dimensions

Standard and Optional Dimensions

Provides dimensional data for various configurations and options.

DIN Terminal Dimensions

Standard and Optional DIN Dimensions

Dimensional data for DIN terminal models with and without optional features.

Air Operated Type Dimensions

Standard and Optional AVA Dimensions

Dimensional data for AVA series, covering standard and optional configurations.

Lockout Type Dimensions

Standard and Optional AVL Dimensions

Dimensional data for AVL lockout type, including standard and optional features.

Lockout with Solenoid Dimensions

DIN Terminal Lockout Dimensions

Dimensional data for lockout type with DIN terminal, standard and optional.

Lockout with M12 Connector Dimensions

M12 Connector Lockout Dimensions

Dimensional data for lockout type with M12 connector, standard and optional.

SMC Networks AV2000-02-1 Specifications

General IconGeneral
BrandSMC Networks
ModelAV2000-02-1
CategoryControl Unit
LanguageEnglish

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