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SRAM RockShox SEKTOR

SRAM RockShox SEKTOR
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SERVICE MANUAL
GEN.0000000005948 Rev A © 2019 SRAM, LLC
2019-2020
SEKTOR
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SRAM RockShox SEKTOR Specifications

General IconGeneral
TypeFork
Damper TypeMotion Control
Brake CompatibilityDisc
Travel140mm
Wheel Size27.5", 29"
SteererTapered
Axle15mm Thru-Axle

Summary

SRAM LLC Warranty

Extent of Limited Warranty

SRAM's warranty statement for its products, covering defects in materials and workmanship.

Local Law Considerations

Explains how local laws may affect warranty rights for consumers.

Australian Customer Warranty

Specific warranty information for customers in Australia.

Limitations of Liability

Limits SRAM's liability for indirect, special, or consequential damages.

Limitations of Warranty

Details conditions under which the warranty is voided.

RockShox Service Procedures

Part Preparation

Steps for preparing components before servicing, including cleaning.

Service Procedures

General guidelines for performing service procedures on RockShox products.

Parts, Tools, and Supplies

Required Parts

Lists necessary RockShox Sektor 200 Hour Service Kit and other components.

Safety and Protection Supplies

Lists essential safety gear like gloves, glasses, and cleaning supplies.

Lubricants and Fluids

Details the specific lubricants and suspension oils required for service.

RockShox Tools

Lists specialized RockShox tools needed for maintenance.

Bicycle Tools

Lists general bicycle tools that may be used during service.

Common Tools

Lists common tools such as hex wrenches and sockets.

General Safety Instructions

Emphasizes wearing safety gear and protecting the work area.

Recommended Service Intervals

Service Hour Intervals

Outlines maintenance tasks based on service hours (every ride, 50, 200 hours).

Record Your Settings

Provides a table to log suspension settings and service dates for tracking.

Torque Values

Lists specific torque specifications for various fork components.

Oil Volume and Lubricant

Damper Oil Specifications

Details oil types, weights, and volumes for the damper assembly.

Spring Oil and Grease Specifications

Details oil and grease types, weights, and volumes for the spring assembly.

Exploded View (80-120 mm)

Part Identification

Identifies key components of the 80-120mm Sektor fork assembly.

Exploded View (130-150 mm)

Part Identification

Identifies key components of the 130-150mm Sektor fork assembly.

Lower Leg Removal and Service

Lower Leg Removal (50200 Hour Service)

Step-by-step instructions for removing the lower leg assembly.

Lower Leg Service Navigation

Proceed to 50 Hour Lower Leg Service

Directs the user to the next step for 50-hour service.

Proceed to 200 Hour Lower Leg Seal Service

Directs the user to the next step for 200-hour service.

50 Hour Lower Leg Service

Remove Foam Rings

Instruction on removing foam rings from the lower leg.

Clean Foam Rings

Guidance on cleaning or replacing foam rings.

Lower Leg Service Continuation

Clean Lower Leg Interior and Exterior

Steps for cleaning the internal and external surfaces of the lower leg.

Install Foam Rings

Instruction on installing new foam rings correctly under wiper seals.

Proceed to Lower Leg Installation

Directs the user to the final step of lower leg assembly.

200 Hour Lower Leg Seal Service

Remove and Discard Foam Rings

Steps to remove and discard existing foam rings and wire springs.

Stabilize Lower Leg for Seal Removal

Guidance on stabilizing the lower leg for seal removal.

Clean Lower Leg for Seal Installation

Instructions for cleaning the lower leg before installing new seals.

Lower Leg Seal Service Continuation

Soak New Foam Rings

How to prepare new foam rings by soaking them in suspension oil.

Prepare Dust Wiper Seals

Steps for removing the wire spring from new dust wiper seals.

Install New Wiper Seals

Instructions for installing new wiper seals using a specific tool.

Lower Leg Seal Installation Continuation

Seat Wiper Seals Properly

Ensures wiper seals are seated flush without compressing the foam ring.

Install Outer Wire Springs

Instruction for installing the outer wire springs back into the seals.

Air Spring Service

Air Spring Removal (200 Hour Service)

Steps for disassembling the air spring assembly.

Eye Hazard Warning

Critical safety warning regarding air pressure and eye protection.

Inspect Parts for Scratches

Reminder to inspect components for scratches that can cause leaks.

Remove Air Spring Top Cap

Instruction to remove the top cap and clean threads.

Replace Top Cap O-ring

Procedure for replacing the O-ring on the air spring top cap.

Air Spring Removal Continuation

Insert Air Shaft into Upper Tube

Step for inserting the air shaft into the upper tube.

Prevent Air Shaft Scratches

Warning against scratching the air shaft to prevent air leaks.

Remove Retaining Ring

Guidance on removing the retaining ring securing the air spring assembly.

Extract Air Spring Shaft

Method for pulling the air spring shaft out using a bolt.

Air Spring Disassembly Continuation

Dislodge Seal Head and Remove Assembly

Final steps to remove the air spring assembly.

Disassemble 80-120 mm Air Spring Shaft

Specific disassembly steps for 80-120mm travel shafts.

Disassemble 130-150 mm Air Spring Shaft

Specific disassembly steps for 130-150mm travel shafts.

Prevent Air Spring Shaft Leaks

Warning about scratches on the air spring shaft causing leaks.

Air Spring Component Replacement

Replace Air Piston O-ring

Steps for replacing O-rings on the air piston.

Prevent Air Piston Scratches

Warning against scratching the air piston to prevent leaks.

Replace Seal Head O-rings

Steps for replacing O-rings on the seal head.

Prevent Seal Head Scratches

Warning against scratching the seal head to prevent leaks.

Air Spring Shaft O-ring Installation

Install New O-rings on Air Spring Shaft

Detailed instructions for greasing and installing new O-rings.

Upper Tube Cleaning

Clean Upper Tube Interior and Exterior

Instructions for cleaning the upper tube after air spring removal.

Prevent Upper Tube Leaks

Warning about scratches on the upper tube causing air leaks.

Air Spring Travel and Bottomless Tokens

Adjusting Fork Travel and Bottomless Tokens

Explains how to change fork travel and use Bottomless Tokens.

DebonAir Travel and Token Tuning Chart

Chart detailing travel options, spacers, and token limits for DebonAir.

Air Spring and Spacer Configurations

Visual guide showing configurations for different fork travel settings.

Bottomless Tokens Installation

Install Bottomless Tokens

Step-by-step guide for installing Bottomless Tokens into the air spring.

200 Hour Air Spring Installation

Air Spring Assembly Overview

Introduction to optional travel changes and part ordering.

Grease Upper Tube Interior

Instructions for applying grease to the inside of the upper tube.

Install Top Out Bumper

Step for installing the top out bumper on the shaft.

Grease Air Spring Shaft

Instructions for applying grease to the air spring shaft.

Air Spring Installation Continuation

Install Spacers (80-120 mm)

Specific installation steps for spacers on 80-120mm shafts.

Install Spacers (130-150 mm)

Specific installation steps for spacers on 130-150mm shafts.

Install Shaft Components (130-150 mm)

Steps for installing washers and springs on 130-150mm shafts.

Insert Air Spring Assembly

Guide for inserting the assembled air spring into the upper tube.

Air Spring Assembly Completion

Connect Air Shaft to Base Plate

Step to connect the air shaft to the base plate.

Install Retaining Ring

Instructions for correctly installing the retaining ring using pliers.

Add Lubricating Oil

Procedure for adding the specified amount of oil to the air spring.

Air Spring Top Cap Installation

Install and Tighten Air Spring Top Cap

Final steps to install and torque the air spring top cap.

Damper Service Procedures

Damper Removal (200 Hour Service)

Steps for removing the damper assembly from the fork.

Remove Knob or Spool

Instruction to remove the adjuster knob or remote spool.

Remove Cable Stop Clamp (2019 RL R)

Specific instruction for 2019 RL R models.

Remove Lower Remote Spool

Step for removing the lower remote spool.

Damper Removal Continuation

Remove Cable Stop Collar (2020 RL R)

Specific instruction for 2020 RL R models.

Remove Remote Spool

Instruction to remove the remote spool.

Remove Compression Damper Top Cap

Steps for unthreading and removing the top cap.

Remove Compression Damper

Procedure for carefully removing the compression damper.

Prevent Damper Separation

Warning against forcing the damper to prevent piston separation.

Damper Shaft Handling

Drain Suspension Oil

Step to drain the suspension oil from the fork into an oil pan.

Clamp Fork for Rebound Shaft Removal

Securing the fork to the work stand for rebound shaft removal.

Remove Rebound Shaft Retaining Ring

Instructions for removing the retaining ring from the rebound shaft.

Prevent Rebound Shaft Damage

Warning about scratching the rebound shaft causing leaks.

Damper Reassembly Preparation

Extend Rebound Shaft

Step to pull the rebound shaft to its full extension.

Remove Rebound Damper and Seal Head

Final steps for removing the rebound damper and seal head.

Clean Upper Tube After Damper Removal

Instructions for cleaning the upper tube after damper service.

Prevent Upper Tube Leaks

Warning about scratches on the upper tube causing oil leaks.

Damper Service (Continued)

Damper Service (200 Hour)

Steps for servicing the compression damper components.

Replace Compression Damper O-rings

Instructions for replacing O-rings on the compression damper.

Remove Bottom Bolt from Damper

Step to remove the bottom bolt from the damper shaft.

Remove Damper Seal Head

Instruction to remove the seal head from the damper shaft.

Clean and Inspect Damper Shaft

Steps for cleaning and inspecting the damper shaft for damage.

Prevent Damper Shaft Leaks

Warning about scratches on the damper shaft causing oil leaks.

Damper Component Replacement

Replace Seal Head O-rings

Instructions for replacing O-rings on the seal head.

Replace Glide Ring

Steps for removing and installing a new glide ring.

Rebound Damper Assembly

Install Seal Head onto Rebound Shaft

Procedure for installing the seal head onto the rebound damper shaft.

Rebound Damper Installation

Rebound Damper Installation (200 Hour)

Steps for installing the rebound damper assembly.

Insert Rebound Damper Assembly

Instruction to insert the rebound damper piston and seal head.

Secure Rebound Damper Shaft

Steps for securing the rebound damper shaft with a bottom bolt.

Install Rebound Damper Retaining Ring

Instructions for installing the retaining ring for the rebound damper.

Prevent Rebound Shaft Damage

Warning about scratching the rebound shaft causing leaks.

Rebound Damper Shaft Extension

Extend and Remove Rebound Shaft Bolt

Final steps to extend the shaft and remove the bolt.

Compression Damper Installation

Compression Damper Installation (200 Hour)

Steps for installing the compression damper assembly.

Add Compression Damper Oil

Procedure for adding the specified oil volume for the compression damper.

Critical Oil Volume Warning

Emphasizes the importance of correct oil volume for performance and fork safety.

Open Compression Valve

Instruction to open the compression valve using the adjuster knob.

Insert Compression Damper

Steps for inserting the compression damper into the upper tube.

Compression Damper Installation Continuation

Install and Tighten Top Cap

Steps to thread and torque the compression damper top cap.

Grease Top Cap Components (RL)

Specific lubrication steps for RL model top cap.

Install Adjuster Knob (RL)

Specific installation of the adjuster knob for RL models.

Secure Adjuster Knob

Final step to secure the adjuster knob with a retaining screw.

Remote System Installation

Install Cable Stop Collar (2019 RL R)

Specific installation of the cable stop collar for 2019 RL R.

Tighten Set Screw

Instruction to tighten the set screw for the cable stop collar.

Install Lower Remote Spool (2019 RL R)

Steps for installing the lower remote spool on 2019 RL R.

Install Spool Retaining Screw

Instructions for installing the spool retaining screw.

Remote System Installation Continuation

Install Cable Stop Collar (2020 RL RTK R)

Specific installation of the cable stop collar for 2020 RL R/TK R.

Avoid Overtightening Set Screw

Warning against overtightening the set screw to prevent thread damage.

Install Remote Spool (2020 RL RTK R)

Specific installation steps for the remote spool on 2020 RL R/TK R.

Secure Remote Spool

Final step to secure the remote spool with a retaining screw.

Lower Leg Assembly

Lower Leg Installation (50200 Hour)

Steps for installing the lower leg assembly onto the fork.

Clean Upper Tubes for Assembly

Instruction to clean the upper tubes before assembly.

Saturate Foam Rings

Procedure for saturating foam rings with suspension oil.

Grease Wiper Seal Inner Surfaces

Instructions for applying grease to the inner surfaces of wiper seals.

Lower Leg Assembly Continuation

Mount Lower Leg Assembly

Guide for sliding the lower leg assembly onto the upper tubes.

Ensure Proper Wiper Seal Fit

Warning to ensure wiper seals do not fold during installation.

Position Fork for Oil Injection

Correct fork orientation for injecting lower leg oil.

Inject Lower Leg Oil

Procedure for injecting the specified oil volume into each lower leg.

Do Not Exceed Oil Volume

Warning against overfilling the lower legs with oil.

Lower Leg Assembly Completion

Slide Lower Leg Assembly to Crown

Final step to slide the lower leg assembly fully into place.

Replace Crush Washers (200 Hour)

Steps for removing old and installing new crush washers and retainers.

Prevent Damage to Bolt Threads

Warning about damaging bolt threads during crush washer replacement.

Do Not Reuse Crush Washers

Warning against reusing old or damaged crush washers.

Bolt Installation and Adjustment

Install Spring Side Bottom Bolt

Instruction to install the correct bolt on the spring side.

Install Damper Side Bottom Bolt

Instruction to install the correct bolt on the damper side.

Grease Rebound Adjuster and Bolt

Lubrication steps for the rebound adjuster knob and bolt.

Install Rebound Adjuster Knob

Steps for installing the rebound adjuster knob.

Final Fork Setup

Set Air Spring Pressure

Instructions for setting the air spring pressure using recorded settings or charts.

Equalize Air Chambers

Process of compressing the fork to equalize air chambers.

Install Air Valve Cap

Final step to install the air valve cap.

Final Fork Cleaning

Instruction to clean the entire fork after service.

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