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Lower Leg Installation
Slide the lower leg assembly along the upper tubes until it stops and Slide the lower leg assembly along the upper tubes until it stops and
the spring and damper shafts are visible through the lower leg bolt the spring and damper shafts are visible through the lower leg bolt
holes.holes.
UltimateUltimate: Use a 5 mm wrench to guide the shaft through the damper : Use a 5 mm wrench to guide the shaft through the damper
side bolt hole as you install the lower leg. Pull the damper shaft side bolt hole as you install the lower leg. Pull the damper shaft
through the bolt hole so the threads are exposed.through the bolt hole so the threads are exposed.
200 hour service only: 200 hour service only: Use a pick and needle nose pliers to remove Use a pick and needle nose pliers to remove
the crush washer from the the crush washer from the spring sidespring side bottom bolt. bottom bolt.
Hold the crush washer with needle nose pliers and unthread the crush Hold the crush washer with needle nose pliers and unthread the crush
washer from the bolt by turning the bolt counter-clockwise with a washer from the bolt by turning the bolt counter-clockwise with a
5 mm hex wrench.5 mm hex wrench.
Discard and install a new crush washer.Discard and install a new crush washer.
NOTICE
Dirty or damaged crush washers can cause oil to leak from the fork.
6
Ultimate: 5 mm Ultimate
7
Needle-nose Pliers Needle-nose Pliers and 5 mm
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