Content
1 General information ................................................................................................................................................................................................ 5
1.1 Copyright................................................................................................................................................................................................................... 5
1.2 Symbols ..................................................................................................................................................................................................................... 5
1.3 Warranty .................................................................................................................................................................................................................... 6
1.4 Declaration of conformity / declaration of incorporation ................................................................................................................................. 6
1.5 Spare parts ................................................................................................................................................................................................................ 6
1.6 Terminology .............................................................................................................................................................................................................. 6
1.7 Test book / crane logbook ..................................................................................................................................................................................... 7
1.8 Transport and storage ............................................................................................................................................................................................ 7
1.9 Weight ........................................................................................................................................................................................................................ 7
1.10 Installation, commissioning, maintenance and repairs ................................................................................................................................... 8
1.11 After-sales service ................................................................................................................................................................................................... 8
1.12 Periodic tests ............................................................................................................................................................................................................ 8
1.13 Environmental information .................................................................................................................................................................................... 9
1.13.1 Life cycle assessment ..................................................................................................... 9
1.13.2 Energy consumption ....................................................................................................... 9
2 Safety instructions ................................................................................................................................................................................................ 10
2.1 Use for intended purpose .................................................................................................................................................................................... 10
2.2 Inappropriate use ................................................................................................................................................................................................... 10
2.3 Residual dangers ................................................................................................................................................................................................... 11
2.4 Organisational safety precautions ..................................................................................................................................................................... 11
2.5 General regulations ............................................................................................................................................................................................... 12
2.6 Personal protective equipment ........................................................................................................................................................................... 12
2.7 Protection against falling ..................................................................................................................................................................................... 12
2.8 Sound pressure level ............................................................................................................................................................................................ 12
2.9 Fire safety ................................................................................................................................................................................................................ 12
2.10 Safety-conscious operation ................................................................................................................................................................................ 13
2.11 Attaching load ........................................................................................................................................................................................................ 13
3 Introduction ............................................................................................................................................................................................................ 14
4 Installation ............................................................................................................................................................................................................... 15
4.1 Stationary chain hoist ........................................................................................................................................................................................... 15
4.2 Chain hoist with trolley ......................................................................................................................................................................................... 16
4.2.1 Assemble the trolley ...................................................................................................... 16
4.2.2 Adjust trolley to runway width ....................................................................................... 19
4.3 Installing trolley on chain hoist ........................................................................................................................................................................... 21
4.4 Attach the trolley to the runway beam ............................................................................................................................................................... 23
4.5 Connecting electric trolley ................................................................................................................................................................................... 24
4.6 Mounting guide rollers ......................................................................................................................................................................................... 24
4.7 Mounting support rollers ..................................................................................................................................................................................... 24
4.8 Runway endstop .................................................................................................................................................................................................... 25
4.9 Disassemble and assemble chain bucket ........................................................................................................................................................ 25
4.9.1 Disassemble chain bucket ............................................................................................ 25
4.10 Mounting control pendant ................................................................................................................................................................................... 27
4.11 Connecting to mains ............................................................................................................................................................................................. 27
4.11.1 Protective conductor ...................................................................................................... 27
5 Commissioning ...................................................................................................................................................................................................... 28
6 Operating................................................................................................................................................................................................................. 29
6.1 Duties of crane operator....................................................................................................................................................................................... 29
6.2 Operating control pendant ................................................................................................................................................................................... 30
6.3 Emergency stop ..................................................................................................................................................................................................... 30
7 Inspection and maintenance ............................................................................................................................................................................... 31
7.1 Inspection intervals ............................................................................................................................................................................................... 32
7.1.1 Every day ....................................................................................................................... 32
7.1.2 Every month ................................................................................................................... 32
7.1.3 Every three months ....................................................................................................... 32
7.1.4 Every year ...................................................................................................................... 32
7.1.5 Every five years ............................................................................................................. 32
7.2 Checking function of slipping clutch without load ......................................................................................................................................... 33
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