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FS 200
Stihl FS 200 Service Manual
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2
Table of Contents
Default Chapter
2
Table of Contents
2
1 Introduction
3
2 Specifications
4
Engine
4
Fuel System
4
Ignition System
5
Gearhead
5
Special Accessories
5
For User
5
For Service
5
Tightening Torques
6
3 Clutch
8
Removing and Installing
8
Clutch Carrier
9
4 Engine
10
Exhaust Muffler/Spark Arresting Screen
10
Leakage Test
11
Preparations
11
Pressure Test
12
Vacuum Test
12
Oil Seals
13
Exposing the Cylinder
14
Cylinder and Piston
15
Removal
15
Installation
16
Piston Rings
18
Crankcase
18
Removing Crankshaft
18
Installing Crankshaft
21
Decompression Valve
24
5 Ignition System
24
Spark Plug Boot
24
Ignition Lead (FS 400/450, FR 450)
25
Ignition Module
26
Ignition Timing
27
Removing and Installing (FS 120
27
Removing and Installing (FS 400/450, FR 450)
28
Flywheel
29
Short Circuit Wire
30
6 Rewind Starter
31
General
31
Rewind Spring
31
Replacing
31
Tensioning
32
Starter Rope/Starter
33
Grip (Elastostart)
33
7 Throttle Control
34
Lever (Bike Handle)
34
Throttle Trigger/Interlock Lever (Loop Handle)
35
Contact Springs/Detent
35
(Bike Handle)
35
Slide Control
36
(Loop Handle)
36
Throttle Cable
37
Replacing
37
Adjusting
38
Air Filter
39
Carburetor
40
Leakage Test
42
8 Fuel System
39
Tank Vent
45
Pickup Body
45
9 AV System
48
10 Shaft
52
Loop Handle
53
Flexible Liner
54
Drive Tube
55
Gearhead
57
Clutch Drum
58
Repair
59
Special Servicing Tools
60
Servicing Aids
62
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Stihl FS 200 Specifications
General
Engine Type
2-stroke
Shaft Type
Straight
Vibration Level
4.5 m/s²
Engine Power
0.8 kW
Displacement (cm³)
40.2 cm³
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