TS 440
English
17
Support an exposed pipe in a trench so 
that it is stable and will not "sag" or 
"drop". If the ends of the pipe are firmly 
in the ground, the ground may act as a 
support where the pipe emerges into the 
open. Additional support will be needed 
closer to the cut, however, to prevent 
sagging (see illustration). Be alert for 
pipe that is under stress that may cause 
it to shift when cut; pipe in the ground 
may be under stress because of uneven 
pipe bed surfaces. The release of stress 
or tension in the pipe can propel the cut-
off machine, causing loss of control and 
resulting in severe personal injury or 
death. It also can cause a binding or 
pinching of the abrasive cutting wheel, 
which could result in reactive forces, 
including kickback
Make sure any section of pipe to be 
removed is also properly supported and 
will not shift. After the first cut, you may 
need to move the supports or add 
additional support for the second cut so 
that both sides of that cut are fully 
supported, including the section to be 
removed.
Always pay attention in 
subgrade/subsurface work areas ā 
supporting material can crumble or slide 
away, causing the pipe to sag and pinch 
the wheel.
WARNING
Be particularly alert when cutting a 
workpiece such as a pipe with a bell end 
or when cutting out a section of pipe in a 
trench that, if not properly supported, 
can sag or drop upon completion of the 
cut, creating a pinch or bind. Without 
proper support, a pipe with a bell end 
laying on the ground will tend to create a 
ramp effect that will cause the pipe to 
sag or drop as the pipe is cut. If the pinch 
or bind occurs in the upper quadrant of 
the abrasive cutting wheel, kickback can 
result.
WARNING
Use wet-cutting whenever feasible. 
Water can act as a lubricant in a pinch 
situation and can reduce both the 
likelihood of reactive forces occurring 
and the energy of any such forces if they 
do occur, making it easier to maintain 
control of the machine. Please note, 
however, that wet cutting should not be 
used with composite wheels on the 
TS 440.
WARNING
Only STIHL branded cutting 
attachments are recommended. Use of 
certain non-STIHL branded wheels may 
be extremely dangerous. Many 
substandard diamond cutting wheels 
are available in the market. If they are 
not manufactured with the proper quality 
materials in their core, if they are not 
properly hardened or tensioned, or if 
other design or manufacturing problems 
exist, they may begin to wobble during 
use, lose segments or exhibit other 
operational problems that can 
substantially increase the risk of 
personal injury or death from reactive 
forces, thrown segments or loss of 
control. If a diamond cutting wheel 
begins or ceases to wobble within the 
cut, the change in the behavior of the 
wheel may cause a severe binding that 
can lead to loss of control and/or 
kickback. If the wheel you are using 
begins to wobble or has ever wobbled, 
discard it immediately. Although such a 
wheel may temporarily cease to wobble, 
e.g., if run without load, it will always be 
prone to wobble again. A wheel that 
wobbles is extremely dangerous.
WARNING
Some non-STIHL branded diamond 
cutting wheels are manufactured with 
abrasive material on their sides. Do not 
use such wheels, since the abrasive 
material increases frictional forces and 
will lead to substantially increased 
reactive forces in a pinch or side loading 
situation.
WARNING
Never use chipped abrasive cutting 
wheels, wheels with missing or 
damaged segments, or circular saw 
blades, carbide-tipped blades, rescue 
blades or wood-cutting or toothed 
blades of any nature on a cut-off 
machine. The use of such wheels or 
blades will greatly increase the risk of 
loss of control and severe personal 
injury or death from reactive forces, 
since the chipped or damaged section of 
an abrasive cutting wheel or the teeth of 
a saw blade may catch in the material 
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