Still ECH 12C - Technical Inspection and Maintenance Data

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Technical inspection and main-

tenance data

Lubrication maintenance schematics

Maintenance

Inspection and Maintenance

895001 801 1532 EN - 10/2021 - 03

Main Page

Table of Contents5
Foreword9
Your Truck10
Technical Description10
General11
Conformity Marking12
Declaration that Reflects the Content of the Declaration of Conformity13
Using the Truck14
Commissioning14
Intended Use of the Trucks14
Improper Use14
Precautions15
Description of Use15
Information about the Documentation16
Documentation Scope16
Supplementary Documentation16
Issue Date and Topicality of the Operating Instructions17
Copyright and Trademark Rights17
Explanation of Information Symbols Used17
List of Abbreviations18
Drive Directions20
Environmental Considerations21
Packaging21
Disposal of Components and Batteries21
Safety23
Safety Regulations24
Definition of Responsible Persons25
Operating Company25
Specialist25
Drivers26
Basic Principles for Safe Operation28
Insurance Cover on Company Premises28
Modifications and Refitting28
Warning Regarding Non-Original Parts28
Damage, Faults29
Medical Devices29
Battery Connection Cables29
Vibrations29
Residual Risk31
Residual Dangers, Residual Risks31
Special Risks Associated with Using the Truck and Attachments32
Overview of Hazards and Countermeasures34
Danger to Employees36
Safety Tests38
Carrying out Regular Inspections on the Truck38
Insulation Testing38
Safety Regulations for Handling Consumables40
Permissible Consumables40
Oils40
Hydraulic Fluid41
Disposal of Consumables41
EMC - Electromagnetic Compatibility42
Views43
Safety Devices and Warning Labels44
Overview of Main Components_Plug Model45
Control Handle_Plug Model46
Indicator Light48
Identification Plate49
Operation51
Operating Instructions52
Checks before First Commissioning53
Break-In Period Precautions53
Daily Inspection53
Drive System55
Driving, Steering and Braking55
Creep Speed Switch57
Using the Truck on a Slope57
Load Handling60
Picking up and Storing Goods60
Safety Guidelines for Handling Loads61
Loading62
Parking the Vehicle Safely65
Hoisting the Truck66
Handle and Handle Lever Installation68
Battery Use and Maintenance69
Precautions for Safely Working on the Battery69
Battery Charging69
Disassembling and Installing the Battery70
Mounting the Battery Charger71
Battery Precautions72
Battery Charger74
Servicing the Battery78
Battery Waste Disposal78
Lithium-Ion Battery Appendix80
Safety Precautions80
Battery Introduction and Instructions82
First Aid Measures after a Li-Ion Accident83
Charging83
Storage84
Transportation84
Troubleshooting Common Problems85
Maintenance85
Forklift Truck Transport86
Cleaning the Forklift87
Decommissioning and Storing88
Equipment Scrappage and Disposal Procedure89
Maintenance91
General Maintenance Information92
Operational Safety and Environmental Protection92
Repairs and Maintenance Safety Regulations92
Maintenance and Checks93
General93
Servicing and Maintenance Personnel Training and Qualification94
Inspection and Maintenance95
Maintenance - 500 Hours/Every 6 Months95
Maintenance - 1000 Hours/Every 12 Months95
Maintenance - 2000 Hours / Every 24 Months96
Technical Inspection and Maintenance Data97
Essential Maintenance99
Disassembling the Cowling99
Replacing the Drive Wheel99
Check the Hydraulic Oil Level99
Topping up the Gear Oil100
Troubleshooting101
Battery Malfunction Information101
Control Unit Error Messages102
Technical Data105
Technical Datasheet106
Eco-Design Requirements for Electric Motors and Variable Speed Drives108

Still ECH 12C - Technical Inspection and Maintenance Data

Table of Contents

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