Still OPX 25 PLUS - Maintenance

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Maintenance

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Table of Contents5
Introduction11
Forklift Data12
General Information12
How to Consult the Manual12
Date of Edition and Latest Update of this Manual14
Copyright and Trademark Rights14
Delivery of the Forklift and Documentation14
Spare Parts List15
Conformity Marking15
Declaration that Reflects the Content of the Declaration of Conformity16
Technical Service and Spare Parts18
Type of Use18
Working Conditions19
Modifications to Forklift20
Applied Equipment20
User Obligations20
Environmental Considerations21
Disposal of Components and Batteries21
Packaging22
Safety23
Safety Guidelines24
General Safety Rules24
Flooring Requirements24
Battery Connection Cables25
External Electrical Connections25
Requirements for the Traction-Battery Charging Area25
Safety Regulations Relative to Forklift Use25
Safety Guidelines Relating to Operating Materials26
Residual Risk28
Residual Dangers, Residual Risks28
Electromagnetic Radiation29
Non-Ionised Radiation30
Noise30
Electrostatic Charge30
Vibrations31
Safety Tests32
Regular Safety Inspection of the Truck32
Safety Devices33
Damage, Defects and Misuse of Safety Devices33
Overview35
Overview of the Various Models36
OPX Range General Overview41
LTX50 General Overview43
General Overview LTX-T44
General Overview LTX-FF46
Markings48
Labels and Designation Plates48
OPX 20/25 and OPX 20/25 PLUS Label Location49
Location of OPX-L (12/16/20S) Labels51
Location of OPX-L20 and OPX-D20 Labels53
Location of LTX50 Labels55
Location of Labels LTX-T57
Location of Labels LTX-FF59
Location of Labels (OXV 07 - OXV 10)62
Location of OXV 08 Labels64
Nominal Value Designation Plate66
Specific Nominal Value Designation Plate For: LTX and LTX-T66
Specific Nominal Value Designation Plate For: LTX-FF66
Serial Number69
The Serial Number Is Marked on the Frame70
OPX-L (12/16/20S) Capacity Plate71
OPX-L20 Capacity Plate73
OPX-D 20 Capacity Plates75
Capacity Plate LTX-T76
Capacity Plate LTX-FF76
Capacity Plate (OXV)78
Capacity Label for Tow Tractors (LTX50, LTX-FF, LTX-T) with Front Coupling79
Capacity Label for Tow Tractors (LTX50, LTX-FF, LTX-T) with Rear Coupling80
Instruments and Controls81
Comandi Volante - Parte 181
Steering Wheel Controls - Part 283
Steering Wheel Controls - Part 385
Backrest Controls88
Definition of Directions90
Lift91
Types of Lift Masts (Where Present)91
Options and Variants92
List of Options and Variants92
Electrical Socket for the Cigarette Lighter Located on the Dashboard (Optional)93
Accessory Mounting Bar with Data Socket (Optional)94
Rear Storage Compartment (Optional)96
Electrical Socket for Trailer Lighting (Optional)97
Sistemi DI Illuminazione98
Lithium-Ion Battery (Li-Ion)101
Fleetmanager (Option)102
Foldaway Step (Option)103
Locking Fork or Straddle Lowering During Travel (Option)103
Battery Electrolyte Level Indicator LED (Optional)104
Cab (Optional)105
Lock Lever for Competitor Batteries (Optional)107
Use109
Authorised and Safe Use110
Intended Use of the Trucks110
Safety Instructions for Using the Truck110
Order Picker Trucks: Description of Intended Use114
Forklift Use in Cold-Storage Rooms115
Transporting and Lifting the Truck116
Transporting the Truck116
Climatic Conditions for Transport and Storage116
Loading and Unloading the Truck117
Loading and Unloading the Truck - Specific Additional Notes for the LTX-FF Model118
Breaking-In118
Sequence to Follow for Using the Truck119
Checks and Actions Prior to Commissioning120
List of Checks before Use120
Checking and Refilling the Windscreen Washer Tank (Only Present on Version with Cab)122
Ergonomic Dimensions123
Optional Driver's Seat Adjustments124
Safety Guidelines for Driver's Seat Adjustment Work (Described in the Following Sections)124
Height-Adjustable Steering Wheel (Option)125
Height-Adjustable STANDARD Seat Backrest (Option)126
Height-Adjustable SLIM Seat Backrest (Option)127
Foldaway Seat (Option)128
Adjusting the Sprung Operator Platform (Optional)130
Climbing on and off the Truck131
Drive Modes and Positions132
Driving Position with the Operator on Board the Truck133
Operator Position and Driving Mode with Operator on the Ground Next to the Truck: Using Seat Backrest Controls (Optional Feature)135
Ground Alongside the Truck137
Stopping the Truck in EMERGENCIES140
On/Off Systems141
List of On/Off Systems141
On/Off Key142
Numeric Keypad - Start-Up Using a PIN (Option)143
Driving145
Truck Travel145
Truck Brake Systems146
Reversing the Direction of Travel148
Speed Restrictions149
Steering151
Parking and Stopping the Truck153
Mobile Platform154
General Precautions for Using the Mobile Platform (Where Present)154
(OPX20/25) (OPX 20/25 PLUS): Using the Mobile Platform (Where Present)155
(OPX-L12 / L16 / L20 / L20S) (OPX-D20): Using the Mobile Platform (Where Present)157
OXV: Using the Mobile Platform (Where Present)159
Moving the Load161
Safety Guidelines for Handling Loads161
Checks to be Carried out before Lifting a Load162
Using the Backrest Fork Controls (Where Present)163
Using Additional Fork Controls (Only for Model LTX FF)166
Taking up Load169
Palletising a Load169
Transporting Loads on the Forks170
Depositing a Load on the Ground171
Driving on Slopes172
Load Back Rest with Vertical Pallet Hook (Optional)174
Handling Trailers176
Towing Trailers176
Towing the Trailer178
Coupling the Trailer179
Single-Position or Multi-Position Tow Coupling180
Automatic-Closure Towing Hook182
Loading Trailers184
Using the Version with Rear Load Bed LTX-T186
Liftrunner (Optional)189
Introduction to Liftrunner (Where Present)189
Hydraulically Controlled Liftrunner System (if Present)189
Electrically Controlled Liftrunner System (Where Present)189
Charging the Battery194
Accessing the Battery for Trucks WITHOUT a Mobile Platform194
Accessing the Battery for Trucks with a Mobile Platform (Optional)194
Charging the Lead Battery196
Recharging the Battery Using the On-Board Battery Charger (Optional)197
Maintenance199
General Information200
Operations Preliminary to Maintenance200
Maintenance - 1000 Hours201
Maintenance - 3000 Hours204
Maintenance - 10,000 Hours205
Regular Service206
Cleaning the Forklift206
Lubricating and Cleaning the Lifting Chains206
Maintenance as Required207
Preparation207
Battery Type207
Unlocking the Battery (before Replacing the Battery)209
Battery Replacement with Removal from the Top211
Replacing the Battery with Side Removal212
Fuses215
Decommissioning216
General Information216
Forklift Towing217
Temporary Putting out of Commission217
Checks and Inspections after a Long Period of Inactivity217
Permanent Putting out of Commission (Demolition)218
Technical Data219
Datasheet (VDI): OPX220
Datasheet (VDI) : LTX258
Datasheet (VDI): OXV270
Eco-Design Requirements for Electric Motors and Variable Speed Drives278
Oil and Lubricant Tables280

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