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StreamLight FIRE VULCAN User Manual

StreamLight FIRE VULCAN
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TABLE OF CONTENTS
PREFACE...................................................................................................……… -2-
TROUBLESHOOTING DIAGRAM..............................................................……… -3-
GENERAL NOTES......................................................................................……… -4-
SECTION I, REMOVING/REPLACING THE FACECAP ..........................……….. -5-
SECTION II, TESTING/REPLACING THE LAMP .....................………................. -6-
SECTION III, TESTING THE VULCAN BATTERY......................……………........ -8-
SECTION IV, TESTING/REPLACING THE SWITCH/PCB ASSEMBLY..……...... -12-
SECTION V, TESTING/REPAIRING THE CHARGER SYSTEM........….…………-22-
SECTION VI, THE BODY…………………………………………………………...…-29-
VULCAN REPLACEMENT PARTS AND DIAGRAM..................….....………........ -30-
VULCAN SWITCH/PCB SCHEMATIC………………………………………………..-31-
VULCAN CHARGE RACK PCB SCHEMATIC……………..………………………..-32-
FIRE VULCAN TROUBLESHOOTING DIAGRAM.....................................……….-34-
FIRE VULCAN GENERAL NOTES.............................................................……… .35-
TESTING/REPLACING THE SWITCH/PCB ASSEMBLY..…….................….....…-36-
FIRE VULCAN REPLACEMENT PARTS AND DIAGRAM..................….…..…….-42-
FIRE VULCAN SWITCH SCHEMATIC……………………………………….……….-43-
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StreamLight FIRE VULCAN Specifications

General IconGeneral
BrandStreamLight
ModelFIRE VULCAN
CategoryFlashlight
LanguageEnglish

Summary

Preface

Troubleshooting Procedure

General Notes

Troubleshooting Note

Explains the purpose of the troubleshooting diagram.

Charge Contacts

Importance of cleaning charge contacts for proper function.

Red and Green Charge Indicators

Explains the function of the LED indicators.

Section I: Facecap Service

Facecap Removal

Steps to remove the facecap.

Facecap Replacement

Steps to reinstall the facecap.

Section II: Lamp Service

Bulb Testing and Replacement

Procedure to test and replace the flashlight bulb, including focus adjustment.

Section III: Battery Service

Battery Charge Power Test

Method to test battery charge capability using a multimeter.

Battery Performance Tests

Quick and Run Time tests to assess battery health and duration.

Battery Removal and Installation

Step-by-step guide for battery removal and installation.

Section IV: Switch/PCB Assembly Service

Testing PCB Charge Circuit

Electrical tests for the PCB's charging function.

Testing the Toggle Switch

How to test the functionality of the toggle switch.

Toggle Switch/PCB Removal

Steps to remove the switch/PCB assembly.

Toggle Switch/PCB Installation

Steps for installing a new switch/PCB assembly.

Paddle Switch System Procedures

Testing Paddle Switch Contacts

Procedure to test the paddle switch contacts.

Paddle Switch/PCB Removal and Adjustment

Steps for removing the paddle switch/PCB and adjusting contacts.

Paddle Switch/PCB Installation

Steps for installing the paddle switch/PCB assembly.

Section V: Charger System Service

Testing the AC Wall Charger

Procedure to test the AC wall charger output voltage.

Testing the DC-1 Charge Cord

Steps to test the DC-1 charge cord continuity and voltage.

Testing the Charge Rack

How to measure charge rack output voltage.

Testing Internal Wiring

Procedure to test the internal wiring of the charge rack.

Charge Rack Function Testing

Charge Rack PCB Replacement

Section VI: The Body

Vulcan Replacement Parts

Vulcan Switch Board Schematics

Toggle Switch Version Schematic

Schematic for the toggle switch version.

Obsolete Paddle Switch Schematic

Schematic for the obsolete paddle switch version.

Vulcan Charge Board Schematic

Fire Vulcan Troubleshooting Procedure

Fire Vulcan General Notes

Fire Vulcan Troubleshooting Note

General troubleshooting approach for Fire Vulcan.

Tail Light Lenses

Information about non-serviceable tail light lenses.

Tail Light Issues

Troubleshooting for taillight operation.

Fire Vulcan Switch/PCB Assembly Service

Testing PCB Charge Circuit (Fire Vulcan)

Electrical tests for the Fire Vulcan PCB.

Testing the Toggle Switch (Fire Vulcan)

Testing the toggle switch on Fire Vulcan.

Toggle Switch/PCB Removal (Fire Vulcan)

Removal steps for Fire Vulcan.

Toggle Switch/PCB Installation (Fire Vulcan)

Installation steps for Fire Vulcan.

Fire Vulcan Replacement Parts

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