Questions? Call or Text +1-801-658-0015 • 7
Electrode Care
WORKPIECE ELECTRODE PRESSURE
Touch the workpiece to the electrode with very light
pressure. Too much pressure will cause the workpiece
to stick to the electrode and cause the electrode to
become contaminated (workpiece material on the elec-
trode). Sunstone recommends cleaning or changing
the electrode when it sticks to the workpiece. A clean,
sharp electrode will give the best results when welding
permanent jewelry.
WHEN TO SHARPEN THE ELECTRODE
The majority of applications are best accomplished
using a sharp electrode tip. A sharp tip improves arc
initiation and helps focus the arc properly. It is recom-
mended that you pay close attention to the electrode
condition. An electrode that appears to be dark colored
or covered with material from previous welds can lead
to inconsistent welding and poor ignition of the weld
arc. When this occurs, simply sharpen the electrode
with the included diamond disk. The diamond disk can
be attached to a rotary tool. Follow these steps for
sharpening the electrode:
• Completely remove the electrode from the
stylus.
• Pinch the electrode between the thumb and
• Power on the rotary tool then hold it with the
opposite hand.
• Place the electrode tip on the diamond disc so
the grit of the disk is moving parallel with the
electrode shaft and moving towards the tip.
Figure 7.2. A sharp electrode tip improves arc
initiation and results in a better overall weld.
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Example of a Sharp
Electrode Tip
Example of a Flat
Electrode Tip
Electrode Shaping
Figure 7.1.
Stylus Hull
Electrode Care & Shield Gas Set Up
15°
15°
Figure 7.3. Use a rotary tool to sharpen the
electrode.
Trade your old rotary tool for the Pilot, the electrode
sharpener that cleans and sharpens your electrode in
seconds! Visit www.sunstonewelders.com or call or text
+1 801-658-0015 to learn more.
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