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Suzuki GSX-R1000 - Page 527

Suzuki GSX-R1000
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Rear Brakes: 4C-5
3) Remove the dust seal (3) and piston seal (4).
4) Remove the rubber boot (5), pad spring (6) and
sliding pin B (7) from the bracket.
Assembly
Assemble the caliper in the reverse order of
disassembly. Pay attention to the following points:
Wash the caliper bore and piston with specified brake
fluid. Particularly wash the dust seal groove and
piston seal groove.
BF: Brake fluid (DOT 4)
CAUTION
!
Wash the caliper components with fresh
brake fluid before reassembly. Never use
cleaning solvent or gasoline to wash them.
Do not wipe the brake fluid off after
washing the components.
When washing the components, use the
specified brake fluid. Never use different
types of fluid or cleaning solvent such as
gasoline, kerosine or the others.
Replace the piston seal and dust seal with
new ones.
Apply the brake fluid to dust seal (1).
BF: Brake fluid (DOT 4)
Apply grease to the piston seal (2).
: Grease 99000–25100 (SUZUKI SILICONE
GREASE or equivalent)
Install the piston seal (2) as shown in the figure.
Apply thread lock to the thread part and install the
sliding pin B (3) to the bracket.
: Thread lock cement 99000–32110
(THREAD LOCK CEMENT SUPER “1322” or
equivalent)
Tightening torque
Rear caliper sliding pin B (a): 12 N·m (1.2 kgf-m,
8.5 lbf-ft)
3
4
I947H1430015-02
5
6
7
I947H1430028-01
I649G1430018-02
2
1
I947H1430016-04
(a)
3
I947H1430017-02
Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
email: info@motomatrix.co.uk / www.motomatrix.co.uk

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