Suzuki GSX-R1000 - Transmission; Transaxle

Table of Contents 5- i
5
Section 5
CONTENTS
Transmission / Transaxle
Precautions.................................................5-1
Precautions............................................................. 5-1
Precautions for Transmission / Transaxle............. 5-1
Manual Transmission.............................. 5B-1
Diagnostic Information and Procedures............5B-1
Manual Transmission Symptom Diagnosis.........5B-1
Repair Instructions ..............................................5B-2
Transmission Components .................................5B-2
Transmission Removal........................................5B-3
Transmission Installation ....................................5B-5
Transmission Construction..................................5B-9
Countershaft Gear / Driveshaft Gear
Disassembly and Assembly ............................5B-10
Transmission Related Parts Inspection.............5B-12
Gear Position (GP) Switch Inspection...............5B-13
Gear Position (GP) Switch Removal and
Installation.......................................................5B-14
Gearshift Lever Construction ............................5B-15
Gearshift Lever Removal and Installation .........5B-15
Gearshift Lever Height Inspection and
Adjustment......................................................5B-16
Gearshift Shaft / Gearshift Cam Plate
Components....................................................5B-16
Gearshift Shaft Construction.............................5B-17
Gearshift Shaft / Gearshift Cam Plate
Removal and Installation.................................5B-17
Gearshift Linkage Inspection ............................5B-20
Gearshift Shaft Oil Seal / Bearing Removal
and Installation................................................5B-20
Specifications.....................................................5B-21
Service Data......................................................5B-21
Tightening Torque Specifications......................5B-22
Special Tools and Equipment...........................5B-22
Recommended Service Material.......................5B-22
Special Tool ......................................................5B-23
Clutch ....................................................... 5C-1
Precautions...........................................................5C-1
Precautions for Clutch System............................5C-1
Schematic and Routing Diagram........................5C-1
Clutch Cable Routing Diagram............................5C-1
Diagnostic Information and Procedures............5C-1
Clutch System Symptom Diagnosis ....................5C-1
Repair Instructions ..............................................5C-2
Clutch Lever Position Switch Inspection .............5C-2
Clutch Cable Inspection ......................................5C-2
Clutch Cable Removal and Installation ...............5C-2
Clutch Control System Components...................5C-3
Clutch Components.............................................5C-4
Clutch Removal...................................................5C-5
Clutch Installation................................................5C-7
Clutch Parts Inspection .....................................5C-11
Clutch Lifter Pin Inspection and Adjustment .....5C-13
Specifications.....................................................5C-14
Service Data......................................................5C-14
Tightening Torque Specifications......................5C-14
Special Tools and Equipment...........................5C-15
Recommended Service Material.......................5C-15
Special Tool ......................................................5C-15
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