1-ii Table of Contents
Emission Control Devices...................... 1B-1
Precautions...........................................................1B-1
Precautions for Emission Control Devices..........1B-1
General Description.............................................1B-1
Fuel Injection System Description.......................1B-1
Crankcase Emission Control System
Description ........................................................1B-2
Exhaust Emission Control System
Description ........................................................1B-3
PAIR System Diagram ........................................1B-4
Noise Emission Control System Description.......1B-4
Evaporative Emission Control System
Diagram (Only for E-33)....................................1B-5
Schematic and Routing Diagram........................1B-6
PAIR System Hose Routing Diagram .................1B-6
EVAP Canister Hose Routing Diagram (Only
for E-33)............................................................1B-7
Repair Instructions ..............................................1B-8
Heated Oxygen Sensor (HO2S) Removal and
Installation.........................................................1B-8
Heated Oxygen Sensor (HO2S) Inspection ........1B-8
PAIR Reed Valve Removal and Installation........1B-8
PAIR Control Solenoid Valve Removal and
Installation.........................................................1B-9
PAIR System Inspection .....................................1B-9
Crankcase Breather (PCV) Hose Inspection.....1B-11
Crankcase Breather (PCV) Hose / Reed
Valve / Cover Removal and Installation ..........1B-11
Crankcase Breather (PCV) Cover Inspection ...1B-12
Evaporative Emission Control System
Removal and Installation (Only for E-33) ........1B-12
Evaporative Emission Control System
Inspection (Only for E-33) ...............................1B-14
Specifications.....................................................1B-16
Service Data......................................................1B-16
Tightening Torque Specifications......................1B-16
Special Tools and Equipment...........................1B-16
Recommended Service Material.......................1B-16
Special Tool ......................................................1B-16
Engine Electrical Devices....................... 1C-1
Precautions...........................................................1C-1
Precautions for Engine Electrical Device ............1C-1
Component Location ...........................................1C-1
Engine Electrical Components Location .............1C-1
Diagnostic Information and Procedures............1C-1
Engine Symptom Diagnosis................................1C-1
Repair Instructions ..............................................1C-1
ECM Removal and Installation............................1C-1
CMP Sensor Inspection ......................................1C-2
CMP Sensor Removal and Installation ...............1C-2
CKP Sensor Inspection.......................................1C-2
CKP Sensor Removal and Installation................1C-2
IAP Sensor Inspection.........................................1C-2
IAP Sensor Removal and Installation..................1C-2
TP Sensor Inspection..........................................1C-2
TP Sensor Removal and Installation...................1C-3
TP Sensor Adjustment ........................................1C-3
ECT Sensor Removal and Installation ................1C-4
ECT Sensor Inspection .......................................1C-4
IAT Sensor Removal and Installation..................1C-5
IAT Sensor Inspection.........................................1C-5
AP Sensor Inspection..........................................1C-5
AP Sensor Removal and Installation...................1C-5
TO Sensor Inspection .........................................1C-5
TO Sensor Removal and Installation ..................1C-6
STP Sensor Inspection .......................................1C-6
STP Sensor Adjustment......................................1C-6
STP Sensor Removal and Installation ................1C-7
STV Actuator Inspection .....................................1C-7
STV Actuator Removal and Installation ..............1C-7
ISC Valve Inspection...........................................1C-7
ISC Valve Removal and Installation....................1C-7
ISC Valve Preset and Opening Initialization .......1C-8
HO2 Sensor Inspection.......................................1C-8
HO2 Sensor Removal and Installation................1C-8
GP Switch Inspection..........................................1C-8
GP Switch Removal and Installation...................1C-8
Specifications.......................................................1C-9
Service Data........................................................1C-9
Tightening Torque Specifications........................1C-9
Special Tools and Equipment ...........................1C-10
Special Tool ......................................................1C-10
Engine Mechanical .................................. 1D-1
Schematic and Routing Diagram........................1D-1
Camshaft and Sprocket Assembly Diagram .......1D-1
Throttle Cable Routing Diagram..........................1D-2
Diagnostic Information and Procedures............1D-3
Engine Mechanical Symptom Diagnosis.............1D-3
Compression Pressure Check ............................1D-3
Repair Instructions ..............................................1D-4
Engine Components Removable with the
Engine in Place .................................................1D-4
Air Cleaner Element Removal and Installation ....1D-6
Air Cleaner Box Removal and Installation...........1D-7
Air Cleaner Element Inspection and Cleaning ....1D-7
Throttle Cable Removal and Installation .............1D-7
Throttle Cable Inspection ....................................1D-7
Throttle Cable Play Inspection and
Adjustment ........................................................1D-7
Throttle Body Components .................................1D-8
Throttle Body Construction..................................1D-9
Throttle Body Removal and Installation ............1D-10
Throttle Body Disassembly and Assembly........1D-11
Throttle Body Inspection and Cleaning .............1D-16
ISC Valve Visual Inspection..............................1D-16
Throttle Valve Synchronization .........................1D-16
ISC Valve Reset................................................1D-18
TP Reset ...........................................................1D-19
Engine Assembly Removal ...............................1D-20
Engine Assembly Installation ............................1D-24
Engine Top Side Disassembly ..........................1D-26
Engine Top Side Assembly ...............................1D-28
Cylinder Head Cover Disassembly and
Assembly.........................................................1D-35
Cylinder Head Cover Related Parts
Inspection........................................................1D-36
Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
email: info@motomatrix.co.uk / www.motomatrix.co.uk
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